Technology for OEM Design Engineers April 1, 2008 — Volume 4, Issue 13
New Innovative Metric Wave Springs Smalley introduces a New Series of Metric Crest-to-Crest® wave springs. Crest-to-Crest springs reduce the size of assemblies by up to 50% while maintaining the same amount of force and deflection as coil springs. Wave springs minimize assembly cost and size due to the reduced spring cavity required. Over 3,000 standard wave springs are available from stock in stainless or carbon steel. The new series is available from 6-60 mm. Samples are available to test. Visit Smalley online.
Medical device technology heats up
Preventing mild hypothermia is only one of the reasons for adding a heat source to your medical equipment. Heat may also be used to incubate cultures, add warm humidity to respiratory equipment, heat fluids before injection into the body, stabilize equipment performance, enhance surgical procedures, sterilize instruments, and a myriad other applications. Read the full article
New technologies for metal replacement
One important area of focus for DuPont is the drive for metal replacement in response to escalating natural gas and energy costs. Lighter weight, higher performance materials are desired in many markets, including automotive and electronics. DuPont technology solutions in development include polymers with high temperature resistance, superstructural capabilities, and thermal conductivity. Read the full article
World's smallest rotary optical encoder MicroMo now provides a high-resolution, low current-draw optical encoder in a 6mm diameter package. After developing the industry standard for feedback down to 8mm diameter motors, MicroMo now packs 50 lines per revolution into a 6mm diameter package. Visit MicroMo.
3D CAD/CAM cuts die costs for coated-webbing maker
In the past, narrow-coated webbing manufacturer BioPlastics used a 2D system to design customized extrusion dies used for applying plastic coating to webbing. The die designs would then be sent to an outside vendor for machining, and the vendor would re-create the design using their CAD/CAM program. "It was inefficient, and it cost us money," says BioPlastics design engineer Bob Sherwin. Read the full article
Sensors for bat-inspired spy plane under development
A 6-in. robotic spy plane modeled after a bat would gather data from sights, sounds, and smells in urban combat zones and transmit information back to a soldier in real time. That's the Army's concept, and it has awarded the University of Michigan College of Engineering a five-year, $10-million grant to help make it happen. Read the full article
Electric Replacement for Hydraulics! Exlar's electric linear actuators deliver the force of hydraulics and the speed of pneumatics. The patented roller screw technology offers peak forces in excess of 40,000 lbf., speeds to 60 in/sec, and stroke lengths to 96 inches, all with the ease and reliability of servo control. Visit Exlar online for more information.
Wheels: Micro-cell battery battles tough truck idling regulations
Since January 2008, trucks in California are now restricted to just five minutes of engine idling time per hour. It is part of a wave of increasingly stringent, state-by-state regulations introduced across the nation to help reduce emissions of greenhouse gases, toxins, and pollutants — and to save fuel. One company trying to provide an answer to the anti-idling regulations for truckers is battery technology specialist Firefly Energy. Read the full article
5-Star Product: Correct alignment problems in automated assembly
Excessive contact force is the main problem in many assembly applications, often causing galling, jamming, and broken parts. The Compensator is a remote center-of-compliance (RCC) device that is designed to correct alignment errors with peg-in-hole automated assembly applications. Read the full article
Engineer's Toolbox: Watts up, man?
Watts up? PRO is a "plug-load" meter that measures, displays, and logs the amount of electricity used by whatever is connected to its three-pin line socket. Fast, intuitive, and easy to use, Watts up? PRO quickly and accurately shows the consumption of any 110-V product up to 15 A. Read the full article