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December 09, 2025Volume 21 Issue 46


Image - Fastener Installation Equipment for Pins, Threaded Inserts & Compression Limiters
Fastener Installation Equipment for Pins, Threaded Inserts & Compression Limiters
Boost productivity, improve product quality, and optimize ergonomics with SPIROL's Fastener Installation Equipment. From manual to fully automatic modules, SPIROL's Engineers will help you select the right level of automation for volume and budget.
View SPIROL's Pin Installation Equipment
Check out SPIROL's Threaded Insert Installation Equipment
View SPIROL's Installation Equipment for Compression Limiters

In this issue of Designfax

  • NASA supersonic X-plane completes first flight
  • Vortex generators tested to reduce drag in ship hulls
  • War Dept. wants 300K drones quickly, cheaply
  • Toyota GR GT: A real racecar for everyday driving
  • SPIROL Press-N-Lok™ Pin for plastic enclosures
  • Machine vision enforces zero-defect manufacturing
  • Damping elements, stoppers, and rubber buffers
  • Tech Tip: How to keep heavy loads balanced
  • Stratasys moves beyond polymers: Metal 3D printing
  • TS0501: Pushing the limits of aerospace machining
  • Most powerful heatsink: Extreme CPU cooling
  • Videos+: Technologies and inspiration in action
    • What's new in SOLIDWORKS 2026? Top 10
  • Most Popular Last Issue
    • Voyager mission logs 45 years in space! Milestones
    • Hyundai Crater concept: A drive on the wild side
    • New metallic gel could transform batteries
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Toyota GR GT everyday racecar

News

AI at the speed of light just became a possibility

ChatGPT is smart, but it is no match for the most creative humans

Silicon carbide-based motor drive system tested for hybrid airplane

Largest fluid dynamics simulation ever uses exascale supercomputer to tackle exhaust flow of rocket engines



Image - Mitigate the effect of heat build-up in machine tools
Mitigate the effect of heat build-up in machine tools
Heat build-up in ballscrews impacts the accuracy of CNC machine tools, with thermal expansion causing significant errors. Using FORTiS™ linear encoders to create a full-closed servo loop, machines can maintain a higher accuracy by mitigating the effects of thermal growth.
Read our application note to discover the FORTiS encoder's advantages against heat.

Feature articles

Image - NASA/Skunk Works supersonic X-plane completes first flight
NASA/Skunk Works supersonic X-plane completes first flight
After years of design, development, and testing, NASA's X-59 quiet supersonic research aircraft -- a revolutionary test plane designed to pave the way for faster commercial air travel -- took to the skies for the first time on Oct. 28.
Read the full article.

Image - Vortex generators tested to reduce drag in ship hulls
Vortex generators tested to reduce drag in ship hulls
Vortex generators have long been used in aircraft wing design to maintain lift and delay stalling. A new study by researchers at MIT is the first to show that vortex generators can also be applied for drag reduction in commercial ships, producing significant results. But what shape works best?
Read the full article.

Image - War Department asks industry to make more than 300K drones quickly, cheaply
War Department asks industry to make more than 300K drones quickly, cheaply
The War Department requested information last week to gauge industry's willingness and ability to make some 300,000 drones quickly and inexpensively. Part of the plan includes building up the nascent U.S. drone manufacturing base by approving hundreds of American products for purchase, powering a "technological leapfrog" with the very best of low-cost American-made drones.
Read the full article.

Image - Toyota GR GT: A real racecar for everyday driving
Toyota GR GT: A real racecar for everyday driving
Toyota Gazoo Racing unveiled its new flagship super sports car last Friday, and it's a stunner. The GR GT is a road-legal race car that's a 640-hp+ lean, mean, driving machine -- and Toyota will sell its real racecar version, the GR GT3, too.
Read the full article.

Image - SPIROL Press-N-Lok™ Pin for plastic enclosures
SPIROL Press-N-Lok™ Pin for plastic enclosures
The Press-N-Lok™ Pin from SPIROL has a unique design that enables easy installation, yet incredibly high pull out force, to permanently retain two plastic components to each other. The pin has raised barbs that are angled opposite to the direction of insertion, which allows the pin to provide a secure, tamper-resistant assembly. These pins are manufactured from lightweight, lead-free, and corrosion-resistant aluminum but can also be made from austenitic stainless steel. Now available directly from SPIROL's eCommerce site.
Learn more.

Image - Machine vision enforces zero-defect manufacturing of engine fans
Machine vision enforces zero-defect manufacturing of engine fans
Engine cooling fan failure in commercial vehicle applications can result in power unit overheating and catastrophic engine damage. To mitigate these risks, a leading manufacturer of engine components has deployed an advanced machine vision system based on SVS-Vistek cameras to enforce zero-defect quality standards. The implementation presented substantial technical challenges.
Read the full article.

Image - Damping elements, stoppers, and rubber buffers
Damping elements, stoppers, and rubber buffers
JW Winco provides a wealth of variants to serve every application when it comes to vibration damping elements for alternating tensile and compressive loads. JW Winco has 40 standard parts covering several hundred article numbers in its selection -- from simple rubber buffers like GN 353 to more complex designs such as GN 148.3 that can take up to 17,600 newtons of compression. These elements have a core of natural rubber, because this still offers the best damping values, unmatched by synthetic elastomers or silicone materials.
See the full line that JW Winco offers.

Image - Tech Tip: How to keep heavy loads balanced
Tech Tip: How to keep heavy loads balanced
Some Thomson smart linear actuators have a position-based synchronization option to help manage unbalanced loads when using multiple units. The system adjusts the speed of each actuator to keep them starting, moving, and stopping synchronously, regardless of their respective load distribution. So useful. So smart.
Learn all about this feature.

Image - Stratasys moves beyond polymers: Metal 3D printing
Stratasys moves beyond polymers: Metal 3D printing
Stratasys, the global leader in polymer additive manufacturing, is getting into metals by investing in industrial metal 3D-printing company Tritone Technologies. The agreement brings cutting-edge, production-grade metal and ceramic technology to Stratasys' service portfolio. At the core of Tritone's offering is its MoldJet® technology, the only powder-free AM technology that enables the high-throughput production of metal and ceramic parts at industrial scale and speed that overcomes previous challenges.
Learn more about this exciting development.

Image - TS0501: Pushing the limits of aerospace machining
TS0501: Pushing the limits of aerospace machining
Seco has launched TS0501, a Duratomic® finishing grade engineered for exceptional performance in turning modern high-hardness superalloys as well as traditional materials such as Inconel 718. Designed for lights-out machining, TS0501 delivers unmatched tool life, surface finish, and reliability in demanding aerospace and energy applications. The insert's wear resistance and thermal stability make it ideal for industries where component integrity is critical.
Read the Seco article.

Image - Most powerful heatsink: Extreme CPU cooling
Most powerful heatsink: Extreme CPU cooling
Learn how 3D Systems played a crucial part in developing "the world's most powerful AI-designed and metal 3D-printed liquid nitrogen (LN2) heatsink for extreme CPU cooling." The heatsink was created using 3D Systems' Direct Metal Printing tech utilizing certified oxygen-free copper for superior thermal conductivity. An eccentric application that pushes the boundaries of thermal management.
Read the 3D Systems blog.

Most popular last issue

Image - Voyager, NASA's longest-lived mission, logs 45 years in space! Milestones
Voyager, NASA's longest-lived mission, logs 45 years in space! Milestones
NASA's twin Voyager probes have become, in some ways, time capsules of their era: They each carry an eight-track tape player for recording data, they have about 3 million times less memory than modern cellphones, and they transmit data about 38,000 times slower than a 5G internet connection. Yet the Voyagers remain on the cutting edge of space exploration.
Read the full article.

Image - Hyundai Crater concept: A drive on the wild side
Hyundai Crater concept: A drive on the wild side
Hyundai made a big impact at the AutoMobility LA 2025 show in Los Angeles Nov. 20 when it debuted its Crater SUV concept, a rugged, compact off-roader that takes the idea of the brand's eXtreme Rugged Terrain (XRT) trim level to new heights. Crater is angling to be cool, fun, and ready to tackle all the adventure you can throw at it.
Read the full article.

Image - Newly discovered metallic gel could transform batteries
Newly discovered metallic gel could transform batteries
Researchers at Texas A&M University have developed the first known metallic gel. Unlike everyday gels, like those used in hand sanitizers, this new material is made entirely of metals and can withstand extreme heat. The discovery could be a game changer for energy storage.
Read the full article.

Videos+: Technologies and inspiration in action
What's new in SOLIDWORKS 2026? Top 10 enhancements
This SolidProfessor-produced video covers the Top 10 new features and enhancements available in SOLIDWORKS 2026. From UI changes to automatic drawing generation, new simulation result types, and improved rendering tools, learn what features could serve you best. SOLIDWORKS has started introducing enhancements throughout the year, so catch up on what you missed too. SolidProfessor is part of Hawk Ridge Systems, a top value-added reseller specializing in 3D design, manufacturing software, 3D printers, and related services, training, and support.
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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