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June 17, 2025Volume 21 Issue 23


Image - What is the C-Flex Pivot Bearing?
What is the C-Flex Pivot Bearing?
It's a flexure-based bearing utilizing internal flat crossed springs, capsuled in a cylindrical housing, to provide precise rotation with low hysteresis and no frictional losses. The C-Flex bearing will offer infinite life when used within its rated load and rotation values. Applications include Medical, Industrial, Aerospace, Semiconductor, and Optical.

Advantages include: Frictionless, Backlash-free, Self-centering, Simple installation, Low hysteresis, Vacuum applications, Stock items, No lubrication, No maintenance, and Infinite life.
Learn more from C-Flex, The Leader in Flexing Metal Technology.
View the C-Flex Pivot Bearing training page.


In this issue of Designfax

  • Machine cranks out 6 million joules: Solar flare study
  • Working electric motor made with non-metal coils!
  • Volvo introducing world-first adaptive seat belt tech
  • The most powerful Bentley SUV yet: Bentayga Speed
  • Increase the lifespan of your bearings!
  • Special applications require special screws
  • Maximize moisture mitigation: Precision-fit desiccants
  • Best high-speed rotary bearing in THK history
  • Haptic feedback prototyping kit from TDK
  • PLC handbook chock full of must-know information
  • Copper filament for 3D printing
  • Videos+: Technologies and inspiration in action
    • Engineering challenge: Will 3D-printed parts fade?
  • Most Popular Last Issue
    • AI and laser 3DP repair mining digger teeth
    • New fuel cell could enable electric aviation
    • How to trick out your ride: Jeep new concepts
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: New Bentley Bentayga Speed

News

New framework predicts how materials respond to electric fields -- models a million atoms at a time

Scientists develop new approach for accurately detecting defects in 3D-printed metal parts

AI-enabled control system helps autonomous drones adapt to wind gusts

New SwRI robotics programming software aimed at manufacturing engineers who don't have a coding background



Image - 27,000 Stock Metric Gears from KHK
27,000 Stock Metric Gears from KHK
KHK USA offers the largest selection of stock metric gears in North America -- with over 27,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels all from stock! Free 3D CAD models, technical specs and 24/7 price and availability are all detailed online.
See what KHK USA has in stock for you today!

Feature articles

Image - New machine cranks out 6 million joules to study solar flares and magnetic reconnection on Earth
New machine cranks out 6 million joules to study solar flares and magnetic reconnection on Earth
A first-of-its-kind giant machine will allow U.S. researchers to study magnetic reconnection, a phenomenon that occurs when magnetic field lines on the sun snap apart and join together again, releasing enormous amounts of energy. FLARE can discharge enough energy to power around 1,000 houses for five seconds.
Read the full article.

Image - Working electric motor made with non-metal coils!
Working electric motor made with non-metal coils!
Researchers at the Korea Institute of Science and Technology have succeeded in constructing the coil of an electric motor using only carbon nanotubes without any metals. They tested their lightweight motor against one made with copper windings.
Read the full article.

Image - Volvo introducing world-first adaptive seat belt tech
Volvo introducing world-first adaptive seat belt tech
What if the seat belts in your car could adjust to protect each individual occupant optimally, and even adjust for how each rider is sitting at any given time? Well, Volvo Cars says it can do that, and the new technology is about to make its debut.
Read the full article.

Image - The most powerful Bentley SUV yet: Bentayga Speed
The most powerful Bentley SUV yet: Bentayga Speed
The new, super-luxe Bentayga Speed is the most powerful and most dynamic Bentley SUV to date. It eclipses even its acclaimed W12-engined predecessor, delivering increased power and performance along with the most dynamic chassis setup ever offered on a Bentayga. It looks sweet too.
Read the full article.

Image - Increase the lifespan of your bearings!
Increase the lifespan of your bearings!
Smalley's Single-Turn Wave Springs are ideal for bearing preloads. The constant pressure they apply eliminates play between the ball bearings and the bearings' inner and outer races. Preloading can also lengthen the life of your bearings by reducing damage due to vibration. Additionally, preloading with a Single-Turn Wave Spring can minimize bearing noise!
Learn more.

Image - Special applications require special screws --<br>JW Winco has what you need
Special applications require special screws --
JW Winco has what you need

The cosmos and the world of screws: both are practically infinite in size and continuously expanding. Special applications call for special screws, and JW Winco has them all.
Read the full article.

Image - Maximize moisture mitigation: Precision-fit desiccants are functional parts too
Maximize moisture mitigation: Precision-fit desiccants are functional parts too
Injection molding techniques enable desiccants to provide moisture adsorption in nearly any enclosed volume, regardless of the volume's shape complexity, and are tough enough for use as structural components. Specifically, injection molding allows for desiccants formed to occupy up to 100% of available space in order to maximize moisture adsorption -- especially in enclosures for sensitive instruments -- while bringing the low costs, repeatability, and precision tolerances typical of molded plastics. Great for electronics, aerospace and defense, and more.
Learn how to protect your project or products!
Or speak with an AGM engineer at (520) 881-2130.

Image - Best high-speed rotary bearing in THK history
Best high-speed rotary bearing in THK history
THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.

Image - Haptic feedback prototyping kit from TDK
Haptic feedback prototyping kit from TDK
Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
Learn more.

Image - PLC handbook chock full of must-know information
PLC handbook chock full of must-know information
AutomationDirect's Practical Guide to Programmable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.

Image - Copper filament for 3D printing
Copper filament for 3D printing
Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says its popular Copper Filamet™ (not a typo) is "back in stock and ready for your next project." This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. Also available as pellets. The company says this is one of the easiest materials to print and sinter. New Porcelain Filamet™ available too.
Learn more and get all the specs.

Most popular last issue

Image - AI and laser 3DP repair mining digger teeth
AI and laser 3DP repair mining digger teeth
Researchers from the Fraunhofer Institute have teamed up with project partners to develop an AI module to help with laser material deposition. This technique is used to repair worn bucket teeth and other tools used in mining. The goal is to automate all the steps, from mapping the defects to the actual build/repair execution and quality control.
Read the full article.

Image - New fuel cell could enable electric aviation
New fuel cell could enable electric aviation
A team led by MIT researchers has developed a fuel cell that can carry more than three times as much energy per unit of weight as the lithium-ion batteries used in virtually all electric vehicles today. Better yet, the prototype uses an inexpensive and widely available commodity.
Read the full article.

Image - How to trick out your ride: Jeep shows off new concepts at safari event
How to trick out your ride: Jeep shows off new concepts at safari event
Jeep showed off seven new, expressive, and highly capable concept vehicles for customers and off-roading enthusiasts at its 59th annual Easter Jeep Safari at the end of April. The event is a showcase for Jeep Performance Parts by Mopar, which presents new ways to customize vehicles. Concepts ranged from military inspired to sun and fun -- and lots of cool retro designs in between.
Read the full article.

Videos+: Technologies and inspiration in action
Engineering challenge: Which 3D-printed parts will fade?
How does prolonged exposure to intense UV light impact 3D-printed plastics? Will they fade? This is what Xometry's Director of Application Engineering, Greg Paulsen, set to find out. In this video, Paulsen performs comprehensive tests on samples manufactured using various additive processes, including FDM, SLS, SLA, PolyJet, DLS, and LSPc, to determine their UV resistance. Very informative. Some results may surprise you.
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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(518) 852-9624

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