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Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

March 18, 2025Volume 21 Issue 11


Image - High-Volume Production at Scale
High-Volume Production at Scale
Xometry delivers millions of parts with precision through CNC machining, injection molding, die casting, and more. Our AI-driven quoting and 10,000+ vetted partners ensure cost-effective, high-volume manufacturing with consistent quality. From prototyping to full-scale production, we streamline every step, helping you meet demand faster. Get a quote today and scale your production seamlessly.
Learn more.

In this issue of Designfax

  • 3D-printed rocket engines: Next industrial revolution
  • What they didn't teach you about fittings in school
  • Navy tests torpedoes indoors: Sound-absorbing chamber
  • Morgan Supersport: A modern flagship from days gone by
  • Before you design your next application, try this
  • Military Dronebuster now comes with wearable full kit
  • Injection molded desiccants lead to better moisture adsorption in any space
  • CNC machining: How to avoid high costs on thin walls
  • E-Z LOK expands line of heat stake inserts
  • Rugged hexapod for industrial 6-axis alignment applications
  • Chip fuse with 'slow-blow' characteristic
  • Videos+: Technologies and inspiration in action
    • Supercar of the skies: Autodesk Alias design
  • Most Popular Last Issue
    • AC Cobra GT Roadster: High-end updated classic
    • Nano drone a big hit for militaries worldwide
    • McLaren new aero-inspired carbon fiber system
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Morgan Supersport

News

Fiber-optic data modulator breaks terahertz speed record

AI reveals new way to strengthen titanium alloys and speed up manufacturing

Inverted pyramid sensor paves the way for next-gen Hall-effect magnetic sensing

NASA successfully acquires GPS signals on the Moon



Image - Over 27,000 Stock Metric Gears
Over 27,000 Stock Metric Gears
KHK USA's latest catalog expands on their offering of the largest selection of stock metric gears in North America -- with over 27,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels from stock! Free 3D CAD models, technical specs and 24/7 price and availability detailed online.
See what KHK USA has in stock for you today!

Feature articles

Image - 3D-printed rocket engines propel next industrial revolution
3D-printed rocket engines propel next industrial revolution
3D-printed aluminum rocket engine parts could mean significant savings for NASA in terms of time, money, and spacecraft weight. The technology has real-world possibilities too, from satellite components to automotive brake rotors and beyond. Overcoming aluminum cracking or melting has been a real challenge.
Read this excellent NASA Spinoff article.

Image - What they didn't teach you about fittings in engineering school
What they didn't teach you about fittings in engineering school
Do you know why an old standard "Christmas-tree" barbed fitting may not be your best choice for your miniature fluid power application? Experts at Beswick Engineering run through the common types of fittings used in these smaller pneumatic applications, along with thread sizes and seals to help you make the correct choice. They also touch on pressure and temp ranges, chemical compatibility issues, rigid and flexible lines, and the ease of assembly and maintenance.
Read the full article.

Image - Navy tests torpedoes indoors using sound-absorbing chamber
Navy tests torpedoes indoors using sound-absorbing chamber
The U.S. Navy has various methods of testing torpedoes and other underwater weapons, including at tracking ranges. One unique Navy facility in Keyport, WA, allows experts to test these systems indoors.
Read the full article.

Image - Super Ion Air Knife
Super Ion Air Knife
Static electricity causes lots of problems including dust attraction, jamming, tearing, and painful shocks. EXAIR's Super Ion Air Knife cleans and neutralizes static up to 20' away! The laminar sheet of air sweeps surfaces clean of static, particulates, dust and dirt.
Website offers detailed information, video.

Image - Morgan Supersport: A new modern flagship from days gone by
Morgan Supersport: A new modern flagship from days gone by
At 115 years old, very British specialty carmaker Morgan Motor Co. has a new flagship vehicle: the Supersport roadster. With a 330-hp BMW B58 TwinPower Turbo inline six-cylinder engine, a very modern suspension, soft and hard tops, and a super-impressive sprint time, it's a highly evolved ride -- at a surprising price too.
Read the full article.

Image - Before you design your next application, try this
Before you design your next application, try this
Smalley's industry-leading Spirolox® Retaining Rings feature a gapless design with 360° of retaining surface. Unlike other rings, Spirolox has no protruding ears to interfere with mating components in your assembly! The highly versatile Spirolox rings are also groove-interchangeable with circlips, meaning they can replace circlips without any design changes. Are you ready to try the Smalley Advantage? Request your free samples today!
Learn more.

Image - Military Dronebuster now comes with wearable full kit to take on UAS threats
Military Dronebuster now comes with wearable full kit to take on UAS threats
The U.S.-made Dronebuster handheld counter-UAS (unmanned aerial system) non-kinetic device now comes with a wearable kit that also includes advanced detection, tracking, and identification capabilities to optimize the system's small-drone-defeating capabilities.
Read the full article.

Image - Injection molded desiccants lead to better moisture adsorption in any space
Injection molded desiccants lead to better moisture adsorption in any space
Injection molding enables large-scale production of precision-fit desiccants that feature the adsorption properties of molecular sieve. Further, moisture adsorption is maximized as a result of the desiccant occupying the full volume of space specified.
Get the Spec Sheet
or speak with an AGM engineer at (520) 881-2130.

Image - CNC machining: How to avoid high costs on thin walls
CNC machining: How to avoid high costs on thin walls
Parts that are light and strong are crucial to nearly every industry. To achieve better performance without risking part failure, parts must maintain a specific wall-height-to-thickness ratio and wall-height-to-length ratio. Additionally, some geometries and supports can support thin walls to achieve a lighter component weight. Dive deeper into the cost drivers behind CNC-machined thin walls in this Xometry design-for-manufacturing article.
Read the full article.

Image - E-Z LOK expands line of heat stake inserts
E-Z LOK expands line of heat stake inserts
E-Z LOK has expanded its E-Z Press™ line with stainless steel and brass inserts, while E-Z Sonic™ has added stainless steel inserts. These inserts are designed for post-molding installation in thermoplastic materials such as acrylic, polypropylene, and PVC. Features include tapered or straight designs, installation with a heat drive or ultrasonic horn, superior torque and pull-out resistance, inch or metric threads, and tapered, straight, and flush designs. E-Z Sonic heat staking inserts work well with 3D-printing applications and products made from similar materials. They require heat generation to melt the plastic around the insert for proper installation. E-Z Press threaded inserts are designed for both thermoset plastics and thermoplastics.
Learn more.

Image - Rugged high-accuracy hexapod for industrial 6-axis alignment applications
Rugged high-accuracy hexapod for industrial 6-axis alignment applications
The H-815 6-Axis Hexapod from PI is a low-profile, ruggedized, highly accurate positioning and alignment system designed for continuous 24/7 operation in demanding industrial motion applications such as camera lens alignment (automotive, cell phones etc.), micro-assembly, aerospace test and assembly, micro-LED production, fiber optic alignment, aerospace test and assembly, and more. It provides 6-DOF -- X, Y, Z, pitch, roll, and yaw -- to deliver exceptional flexibility. Load capacity is 22 lb.
Learn more and get all the specs.

Image - Chip fuse with 'slow-blow' characteristic
Chip fuse with 'slow-blow' characteristic
SCHURTER's compact and powerful SMT chip fuse UST 1206 has enjoyed great popularity since its intro in 2008. In response to customer requests, SCHURTER has expanded this line with even more powerful versions with rated currents up to 35 A. The SCHURTER UST 1206 is a chip fuse for surface mounting with a "slow-blow" characteristic. This means it has a high melting integral, so the fuse does not trip immediately at inrush current peaks higher than the rated current. This is of great importance in many industrial applications (e.g. motors, power converters).
Learn more.

Most popular last issue

Image - AC Cobra GT Roadster: High-end updated classic runabout
AC Cobra GT Roadster: High-end updated classic runabout
Live out your 1960s Shelby Cobra-ish fantasy with a newly built Cobra GT Roadster from AC Cars in the UK. The sporty two-seater will be built in very limited quantities in standard and supercharged V8 versions -- with a GT coupe model in the works too.
Read the full article.

Image - Nano drone a big hit for militaries worldwide
Nano drone a big hit for militaries worldwide
FLIR Defense has delivered more than 33,000 tiny Black Hornet drones to military and security forces in over 45 countries, including the U.S. Army. What makes Black Hornet's fourth-gen system so valuable an asset when it looks like a toy RC copter?
Read the full article.

Image - McLaren develops new aero-inspired carbon fiber system for its super cars
McLaren develops new aero-inspired carbon fiber system for its super cars
British luxury car manufacturer and Formula 1 racing team owner McLaren has developed a world-first, highly specialized manufacturing process for making carbon fiber parts that are lighter, stiffer, and stronger; produced with even greater consistency from part to part; and made with less waste.
Read the full article.

Videos+: Technologies and inspiration in action
Supercar of the skies: Autodesk Alias design
Learn how Hill Helicopter is using Autodesk Alias to design the innovative HX50, the "supercar of the skies." The next-gen, private copter marries high-end automotive and aero design and materials to create a futuristic flying five-seat SUV for a discriminating clientele. A neat insider look.
View the video.

New products

Electrical/Electronics
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Motion
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(518) 852-9624

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