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January 14, 2025Volume 21 Issue 02


Image - Did you know that desiccants can be custom molded to fit or strengthen your design?
Did you know that desiccants can be custom molded to fit or strengthen your design?
AGM's injection molded desiccants allow engineers to ensure moisture protection in their design without worrying about space and shape constraints. Our molded desiccants are built to customers' specified sizes, shapes, and thicknesses, and may be used as structural components in designs. These desiccants are comprised of 4A molecular sieve in addition to proprietary binders, and thus deliver high adsorption capacity at even low humidity levels. Applications may include aerospace, medical devices, and optics equipment. AGM can fill molded desiccant orders in either high or low quantities. Samples are available.
Discover the strength of molded desiccants today
or speak with an AGM engineer at (520) 881-2130.

In this issue of Designfax

  • Kenworth SuperTruck 2: The big rig's future
  • Ferrari 12Cilindri: V12 power with ultimate style
  • New sniper weapon sight sees flying bullets
  • Largest airplane in history will be 356 ft long
  • Ford Mustang GTD Carbon Series Performance pack
  • 3D-printed titanium structure has supernatural strength
  • New air-cooled Wankel rotary engine fits in your hand
  • Top Blog: How a BattleBot was built using Onshape
  • Top Product: Raspberry Pi Pico 2 microcontroller
  • Top Product: 3D printing with injection-molding quality
  • Top Product: Electrostatic motors come of age
  • Top Product: What can you secure with a retaining ring?
  • Top Toolbox: Top 5 reasons for solder joint failure
  • Top Toolbox: How slip clutches maximize designs
  • Videos+: Technologies and inspiration in action
    • How the world's fastest RC drone was designed
    • How suction sails work on huge ships
    • Novel IC engine features rotating piston
  • Most Popular Last Issue
    • 99 tons and 39 ft tall: Rocket-building robot
    • Top Toolbox: Stepper vs. servo -- the big debate
    • Top Product: What is the C-Flex Pivot Bearing?
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Ferrari 12Cilindri

News

New Hall effect discovered! No magnetic field required

NASA gives the world a brake -- new spin on automotive brake rotors

GE Aerospace demonstrates hypersonic dual-mode ramjet with rotating detonation combustion

Researchers beat Tesla valve results for creating one-way fluid flow device with no moving parts



Feature articles

Image - Kenworth SuperTruck 2: The big rig's future
Kenworth SuperTruck 2: The big rig's future
Kenworth's new SuperTruck 2 demonstrator vehicle, which was developed over a six-year period as part of a DOE collaboration, has attained a 136% freight efficiency improvement using a diesel engine as the main power source. The ultra-modern truck has a bullet-train look featuring a center-driver layout and a whole lot more.
Read the full article.

Image - Ferrari 12Cilindri: V12 power with ultimate style
Ferrari 12Cilindri: V12 power with ultimate style
Inspired by the Gran Turismo cars of the 1950s and 1960s, the new Ferrari 12Cilindri two-seat berlinetta is an 830-hp, race-bred stunner with a 6.5L V12 that combines driving thrills with versatility. It's a refreshing example of old-school ICE raw potential.
Read the full article.

Image - New sniper weapon sight sees flying bullets, engages targets 1.3 miles away
New sniper weapon sight sees flying bullets, engages targets 1.3 miles away
Teledyne FLIR Defense recently unveiled its new long-range, cryo-cooled thermal sniper sight, the ThermoSight HISS-HD. The high-performance unit allows precision shooters to engage targets more than 2,200 m away -- and it sees bullets in the air too.
Read the full article.

Image - Largest airplane in history will be 356 ft long and carry wind turbine blades
Largest airplane in history will be 356 ft long and carry wind turbine blades
A Colorado startup aims to build the biggest plane in history -- longer than a football field with a payload volume 12x a Boeing 747-400F -- to fly large turbine blades and other components directly to wind farm sites.
Read the full article.

Image - All-new Ford Mustang GTD gets Carbon Series, Performance pack
All-new Ford Mustang GTD gets Carbon Series, Performance pack
The Mustang GTD is a street-legal racing supercar meant to thrill with an 800-hp supercharged 5.2-liter V8 and a price tag as high as its incredible wing -- and there is a new upgrade option to consider, even before the car has hit dealerships.
Read the full article.

Image - 3D-printed titanium structure has supernatural strength
3D-printed titanium structure has supernatural strength
A 3D-printed "metamaterial" boasting levels of strength for weight not normally seen in nature or manufacturing could change how we make everything from medical implants to aircraft or rocket parts.
Read the full article.

Image - New air-cooled Wankel rotary engine fits in your hand
New air-cooled Wankel rotary engine fits in your hand
UK-based Advanced Innovative Engineering has launched an air-cooled Wankel rotary engine called the 40ACS that is small enough to fit in the palm of your hand yet powerful enough to crank out over 5 hp. It has been designed for UAV (drone) propulsion systems, robotics, and more.
Read the full article.

Image - Top Blog: How a BattleBot was built using Onshape
Top Blog: How a BattleBot was built using Onshape
Learn how RoboGym Robotics, a veteran BattleBots team, said goodbye to Solidworks and took their design game to the next level using Onshape, the cloud-native, all-in-one CAD and PDM solution.
Read this informative Onshape blog.

Image - Top Product: Raspberry Pi Pico 2: Microcontroller board with 2x flash memory
Top Product: Raspberry Pi Pico 2: Microcontroller board with 2x flash memory
Raspberry Pi's Pico low-cost, high-performance microcontroller board with flexible digital interfaces is now being offered as a full second-generation product, complete with twice the on-board flash memory, higher performance, lower power consumption, and greater security.
Read the full article.

Image - Top Product: 3D printing -- New Stratasys machine provides injection-molding quality for short production runs
Top Product: 3D printing -- New Stratasys machine provides injection-molding quality for short production runs
The new Origin Two DLP printer from Stratasys addresses the growing demand among manufacturers for injection-molding quality for short production runs, delivering a level of accuracy, repeatability, and surface finish previously unattainable with additive manufacturing. It supports a broad range of high-performance materials for parts for aerospace, automotive, and more.
Read the full article.

Image - Top Product: Electrostatic motors come of age
Top Product: Electrostatic motors come of age
Can static cling power the industrial processes of the future? A new startup called C-Motive Technologies says it has cracked the code. Ben Franklin made an electrostatic motor all the way back in the mid 1700s, but the technology has had limited application since.
Read the full article.

Image - Top Product: What can you secure with a retaining ring? 20 examples
Top Product: What can you secure with a retaining ring? 20 examples
From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Image - Top Toolbox: Top 5 reasons for solder joint failure
Top Toolbox: Top 5 reasons for solder joint failure
Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime.
Read this informative ANSYS blog.

Image - Top Toolbox: How slip clutches maximize designs
Top Toolbox: How slip clutches maximize designs
The way they see it over at Polyclutch, there aren't a whole lot of problems you can't solve with a slip clutch -- way beyond using them for overload protection. From increasing machine speeds and applying constant tension on wire to indexing a conveyor and automatic screw assembly, slip clutches just may provide the design leverage you've been seeking.
Read the full article.

Most popular last issue

Image - 99 tons and 39 ft tall: Largest fiber placement robot gets ready to build big rockets
99 tons and 39 ft tall: Largest fiber placement robot gets ready to build big rockets
Rocket Lab USA has begun installation of the largest automated fiber placement machine of its kind into the company's Neutron rocket production line. The AFP machine will automate production of the largest carbon composite rocket structures ever created.
Read the full article.

Image - Top Toolbox: Stepper vs. servo -- the big debate
Top Toolbox: Stepper vs. servo -- the big debate
In the world of precision motion control, many machine designers face a choice between step motor or servo motor technologies to solve their performance requirements. When to use which type has created a big debate. Learn from Kollmorgen about two common scenarios and the good and bad experiences that resulted.
Read the Kollmorgen tech tip.

Image - Top Product: What is the C-Flex Pivot Bearing?
Top Product: What is the C-Flex Pivot Bearing?
It's a flexure-based bearing utilizing internal flat crossed springs, capsuled in a cylindrical housing, to provide precise rotation with low hysteresis and no frictional losses. The C-Flex bearing will offer infinite life when used within its rated load and rotation values. Applications include Medical, Industrial, Aerospace, Semiconductor, and Optical.
Learn more.

Videos+: Technologies and inspiration in action
How the world's fastest RC drone was designed
Buzz along with father/son team Mike and Luke Bell in South Africa as they chronicle the design and making of Peregrine 2 -- the fastest little RC quadcopter drone in the world at 298.4 mph. It took nine months of hard trial and error with lots of fiery bumps along the way. Powered by two batteries, the bullet-like craft sports 7-in. carbon rotors and four TMOTOR 1500-kV brushless motors. Many of the parts were 3D printed or CNC machined. Motor control was paramount to achieve stability and speed while avoiding overheating. A thorough and entertaining presentation.
View the video.
Watch the companion video of how it was built.

Video Image
How suction sails work on huge ships
bound4blue is a company based in Spain making waves in the shipping industry with its innovative eSAIL suction sails, which produce six to seven times more lift than a conventional sail but are rigid towers. Looking like giant cylinders, bound4blue says its technology, which ranges in height from 12 m to 36 m, works "by utilizing a fan system to drag air across the sail's aerodynamically optimized surface, generating propulsive efficiency." In some large-ship applications, a pair of autonomously controlled eSAILs can cut fuel consumption by 15%. [Credit: Image courtesy of bound4blue]
Learn how suction sails work.
Learn even more specifics about how the bound4blue sails work.

Video Image
Novel IC engine features rotating piston
A company called Avadi Engines has been working on its compact internal combustion engine for almost 10 years -- a unique design that features a rotating piston and cylinder but no traditional crankshaft. The developers say this design eliminates half the moving parts of a traditional ICE and boasts a brake thermal efficiency over 40%. The 250-cc prototype weighs 26 lb and puts out about 16 hp and 22 ft-lb of torque. Do you see a neat innovation or potential problems here?
View the video.

Video Image

New products

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