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November 11, 2025Volume 21 Issue 42


Image - Do you have high misalignment of rotating shafts but need to transmit high torque without backlash?
Do you have high misalignment of rotating shafts but need to transmit high torque without backlash?
C-Flex patented couplings provide superior performance at the lowest cost. Our Couplings stabilize high-precision systems by dampening transient torque variations.
C-Flex couplings are constructed using high-strength hardened stainless steel or glass-impregnated polyamide flexures, ensuring no maintenance is required for years of trouble-free operation, even in contaminated environments. These couplings are directionally independent, providing the same torsional rigidity and offset capability regardless of rotation direction.
They are extensively used in:
• Aerospace
• Automotive
• Industrial Machinery
• Medical Devices
Learn more about C-Flex couplings:
See C-Flex couplings in action.
Learn the technical details of C-Flex couplings.
Access C-Flex coupling Downloadable Solid Models.

In this issue of Designfax

  • Neat! Textile can adjust its aerodynamic properties
  • New system uses vibration to deice aircraft wings
  • New five-axis machining method boosts productivity
  • 5 pumped-up rides from the SEMA 2025 show
  • When to use Multi Jet Fusion to make your parts
  • Applications: Max performance for pouch-filling machines
  • Torque 101: The fundamentals of torque control
  • Solar-powered motor control for pumping
  • E-Z LOK expands line of press-in inserts
  • ClampDisk micro fastener -- a new alternative
  • Southco R4-15 Rotary Latch: One key for multiple panels
  • Videos+: Technologies and inspiration in action
    • Precision-engineered retaining rings
  • Most Popular Last Issue
    • Maserati MCPURA: Intense yet refined
    • GM's battery tech in lunar rover concept
    • Are you ready for a battery-powered stove at home?
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Toyota FJ60 restomod, Ram 1500 Mopar Dude concept

News

What are gyromorphs? Breakthrough weird materials enhance light-based computers

Super-reflective cooling paint harvests water from thin air too

U.S. soldier becomes first non-pilot to fly autonomous Black Hawk copter using a tablet -- runs full missions

Colossal cosmic U-turn -- Universe's expansion is slowing, not speeding up



Image - Reduce air purge by up to 91% on machines for lower energy costs
Reduce air purge by up to 91% on machines for lower energy costs
Experience lower associated energy costs from reduced air consumption with FORTiS™ from Renishaw. The superior sealing performance of the FORTiS enclosed linear encoder enables an optimized approach to providing air purge to the encoders on a machine.
Learn more.

Feature articles

Image - Neat! This textile can adjust its aerodynamic properties -- like on-demand golf ball dimples
Neat! This textile can adjust its aerodynamic properties -- like on-demand golf ball dimples
Imagine a road cyclist or downhill skier whose clothing adapts to their wind speed. Such cutting-edge textiles -- that can reduce drag by up to 20% on demand -- are bring created now.
Read the full article.

Image - New system uses vibration to deice aircraft wings
New system uses vibration to deice aircraft wings
The idea of using vibration to remove ice has been talked about in aviation circles for a long time, and researchers have finally succeeded in creating a highly dynamic and accurate system that puts this idea into real-world practice. New approaches are needed not only to increase energy efficiency, but because some traditional in-air deicing methods won't work with hybrid or electric aircraft.
Read the full article.

Image - New five-axis machining method boosts industrial productivity
New five-axis machining method boosts industrial productivity
Five-axis machining is one of the cornerstones of modern industry, but conventional strategies often face long machining times, uneven tool paths, and difficulties in handling surfaces with complex geometries. A new method reduces machining time by up to 40% without compromising quality.
Read the full article.

Image - 5 pumped-up rides from the SEMA 2025 show
5 pumped-up rides from the SEMA 2025 show
There were loads of fun surprises at the Specialty Equipment Market Association event in Las Vegas last week. From a restomod 1985 Toyota Land Cruiser FJ60 fitted with a modern twin-turbo V6 to an INFINITI QX80 SUV transformed into a 1,000-hp purple racer and a Rolls-Royce Cullinan with mega street style, we run through our show faves.
Read the full article.

Image - When to use Multi Jet Fusion to make your parts
When to use Multi Jet Fusion to make your parts
According to the experts at TriMech Advanced Manufacturing, "Multi Jet Fusion is an industrial 3D-printing technology that fuses powdered materials layer by layer into solid plastic parts. It was developed by HP and was commercialized in 2016." Learn the strengths and limits of MJF and key technology benefits in this thorough overview, which also includes: part optimization, standard materials (Nylon PA12) and specs, applications, and post-processing options.
Read the full TriMech article. A solid primer.

Image - Motion Applications: Max performance for pouch-filling machines
Motion Applications: Max performance for pouch-filling machines
FAULHABER drive technology brings dynamics, precision, and high availability in tight spaces for pouch-filling machines made by Scaldopack. Unlike conventional pneumatic components, these machines can operate continuously for nearly three years without maintenance.
Read the full article.

Image - Fasteners Torque 101: The fundamentals of torque control
Fasteners Torque 101: The fundamentals of torque control
According to the experts at Mountz, "Whether manufacturing a pacemaker or repairing a jet engine, applying the correct torque to each screw and bolt is critical for success." In this on-demand webinar, learn methods for measuring torque, how to determine torque specs, how to understand torque formulas, variables that affect torque control, common fastening errors, and more.
Learn about torque control from Mountz.

Image - Solar-powered motor control for pumping applications
Solar-powered motor control for pumping applications
RS offers Schneider Electric's Altivar Solar ATV320 variable speed drives (VSDs) for solar-powered pumping applications such as irrigation and water storage and treatment systems. If you use a control valve to reduce a pump's flow from 100 to 90%, you might achieve a negligible 1 to 2% energy savings, but if you use a VSD to achieve the same flow reduction by reducing the pump's speed, you'll achieve energy savings of around 27% and eliminate the need for the control valve, which also eliminates extra cost, system wear and tear, and maintenance.
Learn more.

Image - E-Z LOK expands line of press-in inserts
E-Z LOK expands line of press-in inserts
E-Z LOK has expanded its E-Z Press™ press-in threaded inserts to include new lengths and thread sizes of stainless steel and brass versions for thermoset and thermoplastics. Inserts for thermoset plastics are engineered to tackle the challenges posed by the material's rigidity and non-remoldable nature. Press-fit inserts for thermoplastics are ideal for applications ranging from DIY projects to advanced 3D printing.
Learn more.

Image - ClampDisk micro fastener is new alternative for automotive and consumer electronics
ClampDisk micro fastener is new alternative for automotive and consumer electronics
Designed as a unique alternative in assemblies for the automotive and consumer electronics markets, the ClampDisk Press-on Fastener is a newer offering from PennEngineering that delivers a fast, simple way to achieve sheet-to-sheet clamped fastening while replacing the use of standard screws, nuts, and adhesives. ClampDisk eliminates over installation, cross threading, stripped screw heads, broken screws, and damaged product. This fastener can be removed easily with a sharp-edged tool.
Learn more and see how ClampDisk works.

Image - Southco R4-15 Rotary Latch: One ergonomic key to access multiple heavy machinery panels
Southco R4-15 Rotary Latch: One ergonomic key to access multiple heavy machinery panels
The R4-15 Rotary Latch from Southco brings master-key convenience to heavy machinery. The versatile design of this latch allows it to secure many different types of panels. This lets operators open any panel they need with a single key. If manufacturers opt for hand-operated functionality, the R4-15 can also permanently affix its key, creating an ergonomic experience with every turn.
Learn more.

Most popular last issue

Image - Maserati MCPURA: Intense yet refined
Maserati MCPURA: Intense yet refined
Maserati has raised the curtain on its new MCPURA super sports car, which is an evolution of the MC20 Halo Car. Available in coupe and convertible versions, the mid-engine MCPURA boasts a Formula 1-inspired twin-turbo V6 Nettuno engine, a lightweight carbon-fiber monocoque chassis, and a 0-to-60 time of 2.9 sec.
Read the full article.

Image - GM brings innovative battery tech to lunar rover concept
GM brings innovative battery tech to lunar rover concept
NASA is actively preparing for returning humans to the Moon, and the agency has awarded three teams contracts to compete to develop new Lunar Terrain Vehicle concepts. One group includes GM, America's largest automaker, its No. 2 EV company, and a leader in advanced battery R&D, manufacturing, and charging.
Read the full article.

Image - Are you ready for a battery-powered stove at home?
Are you ready for a battery-powered stove at home?
As batteries have gotten cheaper and more powerful, they have enabled the electrification of everything from vehicles to lawn equipment, power tools, and scooters. However, totally electrifying homes has been a slower process. That is changing.
Read the full article.

Videos+: Technologies and inspiration in action
Precision-engineered retaining rings trusted by leading manufacturers
Smalley is the global leader in spiral retaining rings and wave springs, trusted by over 70% of Fortune 500 manufacturers. With more than 25,000 applications across aerospace, automotive, medical, and industrial sectors, their precision-engineered components deliver unmatched performance, reliability, and space-saving innovation. Secure your success with Smalley.
View the video.

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New products

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