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July 28, 2026Volume 22 Issue 28


Image - C-Flex Bearings for Precision Motion Control
C-Flex Bearings for Precision Motion Control
C-Flex Bearings are the preferred choice for Space, Aerospace/Defense, Optics, and Precision Motion Control applications, including Micro-Satellites, Gimbals, Telescopes, Fast beam Steering systems, optoelectronics and several other high-tech applications.

Trusted by leading Fortune 500 companies, they deliver maintenance-free, lubrication-free operation, exceptional performance in vacuum environments, resistance to high G-forces, zero backlash, self-centering accuracy, and micro-radian precision. With indefinite service life and simple installation, C-Flex Bearings provide reliable, high-precision motion control for the most demanding advanced optical systems.
Learn more from C-Flex, The Leader in Flexing Metal Technology.
View the C-Flex Pivot Bearing training page.


In this issue of Designfax

  • Are data centers driving up my electricity bills?
  • AI-controlled F-16 paves way for autonomous air combat
  • New cloaking device blocks object's thermal signature
  • Mustang Dark Horse SC: Race-bred supercharged V8
  • What are single-loop process controllers?
  • NORD serves up energy, cost savings for bakeries
  • Key considerations for battery-powered motors
  • Top Tech Tip: How do you 3D print STL files?
  • When metals can't survive: Machined ceramics alternative
  • Great Resources: Flexible circuit design guide
  • EMI Investigations: New immunity development system
  • Videos+: Technologies and inspiration in action
    • Radio Flyer cuts ebike prototype time radically
  • Most Popular Last Issue
    • Kapow! New joining technique for sheet metal
    • New NASA tech mimics extreme cold of lunar night
    • Porsche 911 GT3 S/C: Open-top, manual-only fun
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Ford Mustang Dark Horse SC

News

World's first high-altitude hybrid electric flight takes place: GE Aerospace, NASA, Boeing partnership

Sand may provide a better option for building dampers

World's largest known flywheel test cell being built

No turret vulnerability: U.S. Army Yuma Proving Ground tests CROWS remote-control weapon system



Feature articles

Image - Ask an expert: Are data centers driving up my electricity bills?
Ask an expert: Are data centers driving up my electricity bills?
According to Hannah Wiseman, professor of law at Penn State, homeowners may be in for a shock when they pay their power bills this month -- and not just because of an uptick in air conditioning during a record-breaking heatwave.
Read the full article.

Image - AI-controlled F-16 paves way for autonomous air combat
AI-controlled F-16 paves way for autonomous air combat
A U.S. Air Force F-16 fighter jet, recently modified to serve as an autonomous flying testbed, is undergoing in-air testing using an artificial intelligence agent to autonomously control flight. This milestone demonstrates the United States' ability to transform standard operational fleet aircraft to employ cutting-edge AI.
Read the full article.

Image - New cloaking device blocks an object's thermal signature
New cloaking device blocks an object's thermal signature
Researchers have designed and built the first 3D device that can make objects invisible to heat, an advance that could transform how we protect sensitive electronics, manage heat in microchips, and shield equipment from thermal detection.
Read the full article.

Image - Mustang Dark Horse SC: Race-bred supercharged V8
Mustang Dark Horse SC: Race-bred supercharged V8
With 795 hp and 660 lb-ft of torque, the new, street-legal Mustang Dark Horse SC is the most powerful Dark Horse ever created. According to Ford Racing, the car "was developed by engineers who live their lives at racing circuits, and that track-first mentality is woven into every bolt and calibration of this car."
Read the full article.

Image - What are single-loop process controllers?
What are single-loop process controllers?
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Image - NORD serves up sweet energy and cost savings for industrial bakeries
NORD serves up sweet energy and cost savings for industrial bakeries
NORD DRIVESYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.

Image - Key considerations for battery-powered motors
Key considerations for battery-powered motors
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.

Image - Top Tech Tip: How do you 3D print STL files?
Top Tech Tip: How do you 3D print STL files?
Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.

Image - When metals can't survive: Machined ceramics as an alternative
When metals can't survive: Machined ceramics as an alternative
Technical Ceramics are so hard and wear resistant that they cannot be machined with conventional tools -- but they can outlast and outperform other materials in demanding or harsh applications. INSACO's proprietary diamond grinding process and specialized techniques developed over many decades allow the company to produce and document parts to exacting specifications consistently. Learn all about the alternatives you have when metals just can't take it.
Read the INSACO article.

Image - Great Resources: Flexible circuit design guide
Great Resources: Flexible circuit design guide
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

Image - EMI Investigations: New immunity development system
EMI Investigations: New immunity development system
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Most popular last issue

Image - Kapow! New joining technique for sheet metal: Rivets without drilling holes
Kapow! New joining technique for sheet metal: Rivets without drilling holes
Engineers at Pacific Northwest National Lab have developed a high-velocity metal joining technique that drives rivets at up to 300 m/sec -- with no predrilled holes. The intense localized heat and pressure create a melted, metallurgical bond on impact -- slashing manufacturing costs while boosting joint strength and performance.
Read the full article.

Image - New NASA dry tech mimics extreme cold of lunar night
New NASA dry tech mimics extreme cold of lunar night
To build its lunar South Pole base, NASA must first understand how materials handle extreme temperature swings. Engineers at Glenn Research Center invented the Lunar Environment Structural Test Rig. It replaces expensive, hazardous liquid cryogens with a "dry" mechanical vacuum, and it's a huge leap forward.
Read the full article.

Image - Porsche 911 GT3 S/C: Open-top, manual-only fun
Porsche 911 GT3 S/C: Open-top, manual-only fun
Porsche has unveiled the 2027 911 GT3 S/C, a new model variant focused squarely on drivers who prize visceral, open-air performance. Standing for "Sport Cabriolet," the GT3 S/C provides a pure driving experience by pairing the lightweight body and chassis components of the 911 S/T with the high-revving, naturally aspirated 4.0-liter boxer engine of the 911 GT3.
Read the full article.

Videos+: Technologies and inspiration in action
Radio Flyer cuts ebike prototype time radically with Fuse X1 large-format SLS 3D printer
Radio Flyer cut prototype lead times for its Flyer Loop cargo ebike frame from two months to two days using Formlabs' new Fuse X1 SLS large-format 3D printer. "We can now print an entire Flyer Loop cargo ebike overnight and be gluing it together the next day," said Agostino LoBello, product development engineer at Radio Flyer. "I can iterate three times as often with nine times less labor." The Fuse X1 delivers production-quality parts with 50% lower costs and triple the throughput of comparable industrial systems, featuring automated powder handling and a compact, easy-to-install design. [Credit: Image courtesy of Formlabs]
View the video.

New products

Electrical/Electronics
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