Designfax – Technology for OEM Design Engineers was launched as an exclusive eMagazine in October 2005 following 25 successful years in print. Subscribers to the weekly publication (48 issues a year) are high-level OEM product design engineers and engineering managers who operate in a broad range of manufacturing industries, including automotive, aerospace, appliances, medical equipment, transportation, computer process controls, industrial equipment, and more.

Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

March 03, 2026Volume 22 Issue 09


Image - The Engineer's Choice<sup>®</sup> now carries Circlips -- from stock!
The Engineer's Choice® now carries Circlips -- from stock!
Smalley now offers even more retaining ring solutions with the same quality you trust. In addition to our Spirolox® and Constant Section Rings, we've expanded our offering to include Tapered Section Retaining Rings (Circlips) for internal and external grooves, available in sizes from 0.25" to 3". With over 100 years of experience serving industries like aerospace and automotive, Smalley is your trusted source for precision, reliability, and quality in every retaining ring.
Learn more.

In this issue of Designfax

  • NASA Spinoff: Keeping cool, containing flame
  • Revolutionary X-plane taking shape
  • Can your car tire sensors be used to track you?
  • Lexus LC 500: Luxe flagship sports coupe
  • Add that cool factor and extra utility: 2-shot molding
  • 5 practical tips for plastic part designers: DfM
  • Holding firm: Parts with increased clamping force
  • Super Resources: ABCs of gears and more
  • Mate-XT GO Exoskeleton reduces effort up to 50%
  • New low-noise gearheads for high-torque mini motors
  • Trick out your workstation: FATH components
  • Videos+: Technologies and inspiration in action
    • Are eCVTs genius transmissions?
  • Most Popular Last Issue
    • Exploding ammo makes Apache a drone killer
    • Multimaterial 3D printer produces linear motor
    • Weird science: World's smallest QR code
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Lexus LC 500 2026

News

Researchers develop Humanity's Last Exam. AI can't pass it

Real progress made 3D printing one of industry's hardest engineering materials

Compressorless hydrogen gas turbine sets runtime record

SwRI's new probe detects corrosion inside tanks without emptying them



Feature articles

Image - NASA Spinoff: Keeping cool, containing flame
NASA Spinoff: Keeping cool, containing flame
Developed from NASA technology, a thin, fire-retardant foam made by Solarcore is popping up all over the place, making EV batteries safer, HVAC systems quieter, snow boots warmer, and RVs more comfortable. So what's in the secret sauce of this highly adaptable and effective advanced thermal insulator?
Read the full article.

Image - Revolutionary X-plane taking shape: Active flow control demonstrator
Revolutionary X-plane taking shape: Active flow control demonstrator
A new X-plane -- designated the X-65 -- is being built as part of a DARPA program to gather flight test data on active flow control, which replaces traditional control mechanisms, like flaps and rudders, with jets of air to control the aircraft's pitch, roll, and yaw.
Read the full article.

Image - Can your car tire sensors be used to track you?
Can your car tire sensors be used to track you?
Researchers in Spain have found that tire pressure sensors in modern cars can unintentionally expose drivers to tracking. Over a 10-week study, they collected signals from more than 20,000 vehicles, revealing daily patterns and a hidden privacy risk.
Read the full article.

Image - Lexus LC 500: Luxe flagship sports coupe
Lexus LC 500: Luxe flagship sports coupe
Lexus' 471-hp LC 500 sports coupe blends emotional design and high performance like few other cars on the road. The 2026 LC 500 includes a new limited-edition Inspiration Series. The package comes with the new-to-LC color Smoke Matte Gray, paired with a white and black interior treatment, along with blacked-out exterior and carbon fiber aesthetic.
Read the full article.

Image - Add that cool factor and extra utility: 2-shot molding
Add that cool factor and extra utility: 2-shot molding
Rogan Corp.'s advanced 2-shot molding creates complex and durable multi-material parts in a single operation, cutting assembly time and boosting durability. It's the same process behind colorful toothbrushes with soft-grip handles. Materials are combined seamlessly using advanced press technology and tooling expertise. Add custom colors, graphics, or markings to differentiate your product, or use overmolding to enhance function and value with performance similar to full 2-shot molding.
Learn more.

Image - 5 practical tips for plastic part designers: Design for Manufacturability
5 practical tips for plastic part designers: Design for Manufacturability
Manufacturability is an integral part of the design process. By aligning structural design principles with the realities of molding and tooling, engineers can reduce rework, improve dimensional stability, and ensure consistent part quality. Engineers from Kemal Precision Manufacturing share their 5 Top Tips for Designing for Manufacturability. Very good info here.
Read the full article.

Image - Holding firm: Standard parts with increased clamping force
Holding firm: Standard parts with increased clamping force
JW Winco has upgraded its proven hand knob nuts, star knob screws, and adjustable hand levers with increased clamping force. Their clamping surface with ball bearing doubles the clamping force while protecting the surface from damage. With typical screws and nuts, roughly half the tightening torque is lost to under-head friction. Get high axial clamping force purely by hand and without tools with these new JW Winco standard parts.
See all your new clamping options.

Image - Super Resources: ABCs of gears and more
Super Resources: ABCs of gears and more
KHK USA takes you on a journey through the history and applications of gears in two information-packed, no-cost volumes called "The ABCs of Gears." Part A is aimed at beginners, while part B moves on to intermediate fare, such as types of gears and tooth forms, heat treatment, surface treatment, production methods, etc. Another mid-level text called "Introduction to Gears" and an in-depth "Gear Technical Reference" are also available. No registration required.
Learn more.

Image - Mate-XT GO Exoskeleton reduces effort up to 50%
Mate-XT GO Exoskeleton reduces effort up to 50%
Comau's MATE-XT GO exoskeleton supports arms and shoulders during repetitive or overhead work, reducing muscle and perceived effort by up to 50% to improve comfort, endurance, and posture. Weighing under 3 kg, it dons in 30 seconds and removes in 10. Made in Italy, Category II PPE for industry, logistics, construction, agriculture, and trades.
Learn more.

Image - New low-noise gearheads for high-torque mini motors
New low-noise gearheads for high-torque mini motors
FAULHABER expands its GPT family with the quiet 22GPT LN and 32GPT LN gearheads, engineered for noise-sensitive laboratory, optical, medical, testing, and measurement systems. They pair high torque with compact, reliable design, delivering up to 2.2 Nm (22GPT LN) and 8 Nm (32GPT LN) in intermittent operation, and can handle occasional peak loads of 4 Nm and 12 Nm, respectively.
Learn more.

Image - Trick out your workstation: FATH components for T-slotted rails
Trick out your workstation: FATH components for T-slotted rails
AutomationDirect has added additional FATH components for T-slotted aluminum rail including sleek casters with lifting foot options for mobility and stability, an ergonomic dual monitor workstation, monitor mount extensions, and a wide array of tool hooks, holders, and accessories that streamline organization and workflow. From cup holders to storage trays and fastening hardware, every component is crafted for durability and seamless integration into industrial and lean workstation environments.
Learn more.

Most popular last issue

Image - New exploding ammo makes Apache copter a drone killer
New exploding ammo makes Apache copter a drone killer
The U.S. Army's Apache AH-64 Attack Helicopter has reached a new milestone in battlefield capability with the successful live fire test of its new APEX ammunition. In December 2025, the Apache demonstrated its first-ever air-to-air engagement using the ammo against unmanned aircraft systems targets.
Read the full article.

Image - Multimaterial 3D-printing platform produces linear motor
Multimaterial 3D-printing platform produces linear motor
MIT researchers have developed a multimaterial additive manufacturing platform that can produce a fully 3D-printed electric linear motor in a matter of hours using five materials.
Read the full article.

Image - Weird science: World's smallest QR code has practical applications
Weird science: World's smallest QR code has practical applications
A research team in Austria has created a QR code so small it can only be recognized with an electron microscope. The technology has enormous potential for long-term data storage. You will be surprised how it was made.
Read the full article.

Videos+: Technologies and inspiration in action
Are eCVTs genius transmissions?
Engineering Explained's Jason Fenske takes on the haters to run through why he thinks electronically controlled continuously variable transmissions (eCVTs) exhibit some real engineering brilliance. Learn how they work with no belts or pulleys -- just a single planetary gear set -- and infinitely tunable peak power or peak efficiency RPMs.
View the Engineering Explained video.

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


For advertising opportunities contact:

John Holmes
jholmes@nelsonpub.com

 

Dan Beck
danbeck58@gmail.com
(518) 852-9624

Questions or comments about the eMagazine or articles? Contact us at: Designfax

www.designfax.net

webteam@designfax.net
Privacy Statement

If you choose not to receive any more issues of Designfax, please follow this link


Subscribe to DesignFax

Nelson Publishing, LLC | www.designfax.net
PO Box 424, Alto, MI 49302
webmaster@designfax.net

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

A Few of
Our Valued
Partners

Micro Plastics
Ask an expert about Smalley wave springs
MICROMO
ProtoLabs
Servometer
BellowsTech
igus
Beswick Engineering
Stratasys
Dassault Systemes
Rogan Corp.
C-Flex Bearing Co.
PI (Physik Instrumente)
FUTEK
Universal Robots
3D Systems
KHK USA - Gears
Orion Fans
Intech Power-Core
THK
MW Industries
Xcentric Mold & Engineering
Tech-Etch
EXAIR
Novotechnik
Goodfellow
JW Winco
Helical Products Co
Insaco
Suhner
AutomationDirect
Xometry
Universal Robots
OnRobot
Nexen
Kollmorgen
Allied Motion
Spirol
Tolomatic
E-Z Lok
AGM

Archives

View Archives

Our Other
Publications

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants