Designfax – Technology for OEM Design Engineers was launched as an exclusive eMagazine in October 2005 following 25 successful years in print. Subscribers to the weekly publication (48 issues a year) are high-level OEM product design engineers and engineering managers who operate in a broad range of manufacturing industries, including automotive, aerospace, appliances, medical equipment, transportation, computer process controls, industrial equipment, and more.

Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

May 19, 2026Volume 22 Issue 19


Image - 27,000 Stock Metric Gears from KHK
27,000 Stock Metric Gears from KHK
KHK USA offers the largest selection of stock metric gears in North America -- with over 27,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels all from stock! Free 3D CAD models, technical specs and 24/7 price and availability are all detailed online.
See what KHK USA has in stock for you today!

In this issue of Designfax

  • Cathedral of detonation: Texas A&M mega explosion lab
  • Machining tool-wear detection transformed
  • Materials 'reprogrammed' by rearranging their atoms
  • Audi rebuilds 1930s record-breaking aero speedster
  • Pressure equalization for sealed electronics
  • 3D camera ensures precise aircraft cabin drilling
  • Ball screw assemblies: Ships in 2 to 3 weeks
  • World's first native color lidar sensors
  • How healthy is your machine? Moisture-in-Oil Sensor
  • Tech Tip: Why pins walk, how to ensure it doesn't happen
  • Economical gearbox series for delta robot drives
  • Videos+: Technologies and inspiration in action
    • How Nord-Lock washers work
  • Most Popular Last Issue
    • Hydraulics-free brakes may go mainstream
    • Past Mach 1: NASA Mars copter rotor tests
    • Subaru Forester Wilderness Hybrid: Go anywhere
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Audi rebuilds the 1935 Auto Union Lucca

News

Reversible glue acts as solder for electronics, eases recycling

Many Americans pessimistic about AI's impact -- want more regulation

Breakthrough magnet tech will support more powerful next-gen motors

Weird science: Sunlight, not lasers, used to generate correlated photon pairs



Feature articles

Image - Cathedral of detonation: Texas A&M opens mega explosion lab
Cathedral of detonation: Texas A&M opens mega explosion lab
The new Detonation Research Test Facility at Texas A&M University -- a steel-and-concrete behemoth nearly two football fields long -- is the largest academic detonation research site in the world, driving experiments at supersonic speeds to unlock the mysteries of reactive flows, shock behavior, and the elusive transition of fast flames to full-on detonations.
Read the full article.

Image - Machining tool-wear detection transformed
Machining tool-wear detection transformed
Current methods for tracking machining tool wear often fall short, so manufacturers replace cutting tools early leading to underused tooling, more frequent tool changes, and higher costs. To address these challenges, Oak Ridge National Laboratory researchers developed a novel monitoring system that delivers rapid wear measurements -- with 98% accuracy in seconds.
Read the full article.

Image - Materials 'reprogrammed' by quickly rearranging their atoms
Materials 'reprogrammed' by quickly rearranging their atoms
In 1989, IBM researchers used a scanning tunneling microscope to arrange 35 atoms on the surface of a chilled crystal to spell out "IBM." The process was painstakingly slow, but it was the first time atoms had been precisely positioned. Now, a team led by researchers at MIT has created a way to precisely move tens of thousands of individual atoms in minutes.
Read the full article.

Image - Audi rebuilds 1930s record-breaking aero speedster
Audi rebuilds 1930s record-breaking aero speedster
Audi has recreated a blast from its past in the form of the extreme-aero Auto Union Lucca, the fastest road racer in the world back in 1935. Sporting a massive V-16 powerplant, the mid-engine car reached a top speed over 200 mph back then and was emblematic of the top-tier technical innovation of the four rings in the 1930s.
Read the full article.

Image - Pressure equalization for sealed electronics
Pressure equalization for sealed electronics
As sealed enclosures heat, cool, or experience altitude changes, internal pressure differentials can stress seals, pull moisture into the system, and reduce long-term reliability. Engineers must manage pressure cycling to maintain environmental protection.
This engineering guide explains how controlled venting improves reliability in sealed electronics, instruments, and enclosures.
  • Manage thermal expansion and vacuum conditions
  • Reduce moisture ingress caused by uncontrolled airflow
  • Select valve flow rates based on enclosure size
Read the Engineering Guide.
Talk to an AGM Design Engineer or call (520) 844-0952.

Image - Real-world applications: 3D camera ensures precise aircraft cabin drilling
Real-world applications: 3D camera ensures precise aircraft cabin drilling
In modern aircraft production, precision is everything. In this application article, learn how an Ensenso 3D camera integrated into an automated process chain ensures accurate detection and alignment of drilling positions in aircraft cabin assembly using the CAD data of the aircraft frame.
Read the full article.

Image - Ball screw assemblies: Ships in 2 to 3 weeks
Ball screw assemblies: Ships in 2 to 3 weeks
Designed to simplify your projects and minimize assembly time, the BNK and SDA-VZ Ball Screw Assembly Series from THK are ready when you are. Each ball screw assembly includes: ball screw shaft (finished ends for standard THK support units), nut bracket, support units, housings, and coupling. Intermediate flange and coupling kit for your motor available.
Learn more.

Image - World's first native color lidar sensors
World's first native color lidar sensors
Ouster Rev8 features the world's first patented native color lidar sensors. For the first time, a single lidar sensor can understand road signs, interpret brake lights, or simply capture the richness of planet Earth in survey-grade, colorized maps. Based on patented Ouster Silicon with embedded Fujifilm color science, the L4 chip boasts 42.9 GMACs of processing power, detection of up to 20 trillion photons per sec, and a 40-kHz measurement rate with picosecond timing precision. Sees up to 200 m.
Learn more.

Image - How healthy is your machine? Moisture-in-Oil Sensor
How healthy is your machine? Moisture-in-Oil Sensor
iST's Moisture-in-Oil Sensor is a compact, digital RH/T module that accurately and continuously monitors the water content in oils and fuels. This sensor does not simply measure the absolute water content -- it measures the relative saturation level in % RH or water activity aw in %. This means you get a direct picture of the current oil quality and can react in time. Applications include: marine engines and gearboxes, commercial and rail vehicles, wind turbines and generators, drilling and paper machines, and more. Eval kit available.
Learn more.

Image - Tech Tip: Why pins walk and how to ensure it doesn't happen
Tech Tip: Why pins walk and how to ensure it doesn't happen
Lateral movement of installed solid, slotted, or coiled spring pins, commonly referred to as "walking," can occur within a dynamic application if proper design guidelines are not followed. Issues with different pin types may have different causes. Learn the many reasons why pins walk and the design best practices you should follow to avoid the condition.
Read this informative SPIROL Tech Tip.

Image - Economical gearbox series for delta robot drives
Economical gearbox series for delta robot drives
Neugart's new NDFC gearbox series expands its delta robot portfolio, balancing cost efficiency with reliability. Positioned below the NDF series, it features a proven output stage, robust sealing, and a dynamic clamping system. Available in three sizes (064, 090, 110) with ratios from 16 to 100, it offers adjustable backlash to optimize savings. Ideal for food, beverage, and packaging applications.
Learn more.

Most popular last issue

Image - Hydraulics-free brakes for cars may go mainstream
Hydraulics-free brakes for cars may go mainstream
Brembo's Sensify brake-by-wire system has entered production for a global automaker's vehicle line. This fluid-free architecture replaces hydraulic circuits with software-controlled electro-mechanical actuators at each wheel. The system is designed for both electric and internal combustion vehicles.
Read the full article.

Image - Past Mach 1: NASA pushes Mars copter rotor tests
Past Mach 1: NASA pushes Mars copter rotor tests
The rotor blades that will carry NASA's next-generation helicopters to new Martian heights broke the sound barrier recently during tests at NASA's Jet Propulsion Lab. The tests took place in a special chamber that can simulate environmental conditions on the Red Planet.
Read the full article.

Image - Subaru Forester Wilderness Hybrid: Go anywhere with 25% better fuel economy
Subaru Forester Wilderness Hybrid: Go anywhere with 25% better fuel economy
The first-ever Subaru Forester Wilderness Hybrid is the most efficient model ever to wear the Wilderness badge. It pairs the go-anywhere capability of the Forester Wilderness with a next-generation, fuel-efficient Subaru Hybrid powertrain with up to 25% better fuel economy.
Read the full article.

Videos+: Technologies and inspiration in action
Get an edge with a wedge: How Nord-Lock washers work
Can you get a design and functional edge with a wedge? In this animated video, Nord-Lock explains the principle behind their original wedge-locking technology, which secures bolted joints even when exposed to severe vibration and dynamic loads. The company says it is impossible for this washer type to loosen unintentionally, due to the wedge created underneath the bolt head and nut.
View the video.

Video Image

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


For advertising opportunities contact:

John Holmes
jholmes@nelsonpub.com

 

Dan Beck
danbeck58@gmail.com
(518) 852-9624

Questions or comments about the eMagazine or articles? Contact us at: Designfax

www.designfax.net

webteam@designfax.net
Privacy Statement

If you choose not to receive any more issues of Designfax, please follow this link


Subscribe to DesignFax

Nelson Publishing, LLC | www.designfax.net
PO Box 424, Alto, MI 49302
webmaster@designfax.net

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

A Few of
Our Valued
Partners

Micro Plastics
Ask an expert about Smalley wave springs
MICROMO
ProtoLabs
Servometer
BellowsTech
igus
Nord-Lock
Beswick Engineering
Stratasys
Dassault Systemes
Rogan Corp.
C-Flex Bearing Co.
PI (Physik Instrumente)
FUTEK
Universal Robots
3D Systems
KHK USA - Gears
Orion Fans
Intech Power-Core
THK
MW Industries
Xcentric Mold & Engineering
Tech-Etch
EXAIR
Novotechnik
Goodfellow
JW Winco
Helical Products Co
Insaco
Suhner
AutomationDirect
Xometry
Universal Robots
OnRobot
Nexen
Kollmorgen
Allied Motion
Spirol
Tolomatic
E-Z Lok
AGM

Archives

View Archives

Our Other
Publications

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants