January 04, 2022 | Volume 18 Issue 01 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
Learn more.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.
Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.
Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.
SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.
Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
Learn more.
H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.
Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.
Raspberry Pi's Pico low-cost, high-performance microcontroller board with flexible digital interfaces is now being offered as a full second-generation product, complete with twice the on-board flash memory, higher performance, lower power consumption, and greater security.
Read the full article.
Linear Variable Differential Transformers are electro-mechanical devices used in many industrial applications to measure the displacement or position of an object. They convert the linear position or motion of a measured object into an electrical output that is displayed on a local readout or input into a programmable logic controller as part of an automated process control system. LVDTs come in two core configurations -- free-core and spring-loaded -- but do you know what the differences are?
Read the full NewTek Sensor Solutions article.
Condition monitoring expert CM Technologies has added a fuel injection acoustic emission sensor to its proprietary PREMET X range of two- and four-stroke diesel engine performance indicators for marine use. The device allows engineers to monitor the acoustic signature of a diesel engine's fuel injection system to detect any problems with fuel injectors, nozzles, and pumps.
Read the full article.
A team of University of Arkansas (U of A) physicists has successfully developed a circuit capable of capturing graphene's thermal motion and converting it into an electrical current.
"An energy-harvesting circuit based on graphene could be incorporated into a chip to provide clean, limitless, low-voltage power for small devices or sensors," said Paul Thibado, professor of physics and lead researcher in the discovery.
The findings, published in the journal Physical Review E, are proof of a theory the physicists developed at the U of A three years ago that freestanding graphene -- a single layer of carbon atoms -- ripples and buckles in a way that holds promise for energy harvesting.
Paul Thibado, professor of physics, holds prototype energy-harvesting chips. [Credit: Russell Cothren, University of Arkansas]
The idea of harvesting energy from graphene is controversial, because it refutes physicist Richard Feynman's well-known assertion that the thermal motion of atoms, known as Brownian motion, cannot do work. Thibado's team found that at room temperature the thermal motion of graphene does in fact induce an alternating current (AC) in a circuit, an achievement thought to be impossible.
In the 1950s, physicist Léon Brillouin published a landmark paper refuting the idea that adding a single diode, a one-way electrical gate, to a circuit is the solution to harvesting energy from Brownian motion. Knowing this, Thibado's group built their circuit with two diodes for converting AC into a direct current (DC). With the diodes in opposition allowing the current to flow both ways, they provide separate paths through the circuit, producing a pulsing DC current that performs work on a load resistor.
Additionally, they discovered that their design increased the amount of power delivered. "We also found that the on-off, switch-like behavior of the diodes actually amplifies the power delivered, rather than reducing it, as previously thought," said Thibado. "The rate of change in resistance provided by the diodes adds an extra factor to the power."
The team used a relatively new field of physics to prove the diodes increased the circuit's power. "In proving this power enhancement, we drew from the emergent field of stochastic thermodynamics and extended the nearly century-old, celebrated theory of Nyquist," said coauthor Pradeep Kumar, associate professor of physics and coauthor.
According to Kumar, the graphene and circuit share a symbiotic relationship. Though the thermal environment is performing work on the load resistor, the graphene and circuit are at the same temperature and heat does not flow between the two.
That's an important distinction, said Thibado, because a temperature difference between the graphene and circuit, in a circuit producing power, would contradict the second law of thermodynamics. "This means that the second law of thermodynamics is not violated, nor is there any need to argue that 'Maxwell's Demon' is separating hot and cold electrons," Thibado said.
The team also discovered that the relatively slow motion of graphene induces current in the circuit at low frequencies, which is important from a technological perspective because electronics function more efficiently at lower frequencies.
"People may think that current flowing in a resistor causes it to heat up, but the Brownian current does not. In fact, if no current was flowing, the resistor would cool down," Thibado explained. "What we did was reroute the current in the circuit and transform it into something useful."
The team's next objective is to determine if the DC current can be stored in a capacitor for later use, a goal that requires miniaturizing the circuit and patterning it on a silicon wafer, or chip. If millions of these tiny circuits could be built on a 1-mm by 1-mm chip, they could serve as a low-power battery replacement.
The University of Arkansas holds several patents pending in the U.S. and international markets on the technology and has licensed it for commercial applications through the university's Technology Ventures division.
Source: University of Arkansas
Published February 2021