January 04, 2022 | Volume 18 Issue 01 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read this informative KEB America blog.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
Tolomatic has introduced five new products in its RSX line of high-force actuators to meet a wider range of industrial applications. These five sizes expand the RSX's capabilities to include forces up to 66,000 lbf (294 kN). RSX actuators, which feature high-precision planetary roller or ball screws for longer life in harsh environments, enable the easy replacement of traditional hydraulics to eliminate leaks and improve system performance.
Learn more.
Piezoelectric motion components are highly valued for their fast response times, capable of dynamic movements at frequencies reaching several kHz, and delivering motion resolution down to the sub-nanometer level. Learn why amplified piezo actuators have the edge over traditional piezo stack actuators.
Read the full article.
Engineers from Performance Motion Devices take a comprehensive look at how to control two-phase stepper motors, beginning with the basics (operations, strengths and weaknesses) and moving on to traditional and updated advanced techniques for control including closed loop. A very thorough presentation.
Read this informative Performance Motion Devices article.
Automation-Direct has added the new SQ series table lifting systems from Ergoswiss. These lifting systems use electrically driven columns that allow the operator to reposition the height of a worktable, conveyor, etc. to meet specific requirements. In doing so, the operator can perform their tasks in a more comfortable working posture, helping to reduce work-related injuries. These systems are all electric (no hydraulic mess or manual hand cranks), and each lifting column features a housed motor and screw drive to perform the needed height adjustments.
Learn more.
The GVCM-032-025-02M Linear Voice Coil Servo Motor is the first of a new series of non-commutated, brushless linear servo motors from Moticont. This clean and quiet unit has a 12.7-mm stroke with built-in shaft and bearing, a continuous high-force-to-size ratio of 9.3 N (2.1 lb), and 29.3 N (6.6 lb) of peak force at a 10% duty cycle. Features include: high reliability, high speed, zero cogging, high acceleration/deceleration, and, when used in a servo loop, very high accuracy and repeatability. An ideal choice for: haptic feedback, medical devices, laser machining and drilling, work holding and clamping, scanners, optical focusing, testing, sorting, and assembly.
Learn more.
With the help of a motion controller and a stepper driver, all stepper motor linear actuators can be programmed to position a load to a precise location. However, standard configurations do not provide a feedback mechanism that tells the operator whether the move is completed or not. Adding an encoder can be an effective and simple solution to get real-time motion feedback about your application.
Read this informative Thomson article.
Overhead conveyor drives from NORD DRIVE-SYSTEMS are engineered with long-lasting performance and durability in mind. They feature high-quality components, heavy-duty construction, and an output mounting flange and shaft for easy drop-in replacement of industry-standard footprints. They are an ideal solution for meat and poultry processing, automotive assembly, and other manufacturing systems where utilization of vertical space is required. Lots of options and many more features.
Learn more.
maxon, a leader in DC motor and drive solutions, has unveiled its latest innovation: the ESCON 2 controller. This advanced speed and current controller, designed for micro motors, significantly enhances control precision. The ESCON 2, suitable for brushed and brushless DC motors up to 1,800 W continuous duty, is engineered for seamless OEM integration into customer systems. Enhanced control features include field-oriented control (FOC), acceleration, and velocity feed-forward capabilities. Supports 4-quadrant operation. Lots more features. Available from Electromate.
Learn more and get all the specs.
The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
Universal Robots, the pioneer of collaborative robotics, is set to unveil a new AI-powered machine tending solution at IMTS, enabling faster batch changeovers by eliminating the need for fixtures. Additionally, the company will showcase advanced cobot applications for welding, finishing, part feeding, and laser marking. Lots of useful tech here.
Read the full article.
The number of active satellites in space keeps growing, with more than 10,000 active satellites orbiting our planet. Commercial and academic institutions developing these satellites continuously work on improved test systems and methodologies to fully validate their hardware before launch. Learn why PI's 3-DOF spherical air bearing systems are an important part of this process.
Read the full article.
Electric torque motors drive loads at low speed without additional mechanical transmission systems like gearboxes or speed reducers. They are known for smooth operation with less vibration and backlash. Learn the key benefits that make them a solid choice for many applications.
View this informative Parker blog.
NORD DRIVE-SYSTEMS gear motors now come with a QR code sticker on the unit enabling users to access information almost instantly such as product specs, documentation, and service requests via mobile device. The codes can be scanned using a photo app or QR code app and will bring the user to NORD's digital service webpage, which includes a Documentation Center, Spare Parts Shop, customer portal, and more. QR code stickers are now in use at NORD USA's four facilities in Waunakee, WI; Corona, CA; Charlotte, NC; and McKinney, TX.
Learn more.
The now-familiar sight of traditional propeller wind turbines could be replaced in the future with wind farms containing more compact and efficient vertical turbines. New research from Oxford Brookes University in the UK has found that the vertical turbine design is far more efficient than traditional turbines in large-scale wind farms, and, when set in pairs, the vertical turbines increase each other's performance by up to 15%.
A research team from the School of Engineering, Computing and Mathematics (ECM) at Oxford Brookes led by Professor Iakovos Tzanakis conducted an in-depth study using more than 11,500 hours of computer simulation to show that wind farms can perform more efficiently by substituting the traditional propeller-type Horizontal Axis Wind Turbines (HAWTs) for compact Vertical Axis Wind Turbines (VAWTs).
Vertical turbines are more efficient than traditional windmill turbines
The research demonstrates for the first time, at a realistic scale, the potential of large-scale VAWTs to outcompete current HAWT wind farm turbines.
Farm of Vertical Axis Wind Turbines. [Credit: Oxford Brookes University]
VAWTs spin around an axis vertical to the ground, and they exhibit the opposite behavior of the well-known propeller design (HAWTs). The research found that VAWTs increase each other's performance when arranged in grid formations. Positioning wind turbines to maximize outputs is critical to the design of wind farms.
"The future of wind farms should be vertical," said Tzanakis. "Vertical axis wind farm turbines can be designed to be much closer together, increasing their efficiency and ultimately lowering the prices of electricity. In the long run, VAWTs can help accelerate the green transition of our energy systems, so that more clean and sustainable energy comes from renewable sources."
With the UK's wind energy capacity expected to almost double by 2030, the findings are a stepping stone toward designing more efficient wind farms, understanding large-scale wind energy harvesting techniques, and, ultimately, improving the renewable energy technology to replace fossil fuels more quickly as sources of energy.
Cost-effective way to meet wind power targets
According to the Global Wind Report 2021, the world needs to be installing wind power three times faster over the next decade in order to meet net-zero targets and avoid the worst impacts of climate change.
"Modern wind farms are one of the most efficient ways to generate green energy, however, they have one major flaw: as the wind approaches the front row of turbines, turbulence will be generated downstream," said Joachim Toftegaard Hansen, lead author of the report and Bachelor of Engineering graduate. "The turbulence is detrimental to the performance of the subsequent rows.
"In other words, the front row will convert about half the kinetic energy of the wind into electricity, whereas for the back row, that number is down to 25 to 30%. Each turbine costs more than £2-million/MW. As an engineer, it naturally occurred to me that there must be a more cost-effective way."
The study, published in the International Journal of Renewable Energy, is the first to analyze many aspects of wind turbine performance comprehensively with regard to array angle, direction of rotation, turbine spacing, and number of rotors. It is also the first research to investigate whether the performance improvements hold true for three VAWT turbines set in a series.
"The importance of using computational methods in understanding flow physics can't be underestimated," said Dr. Mahak Mahak, co-author of the article and senior lecturer in ECM. "These types of design and enhancement studies are a fraction of the cost compared to the huge experimental test facilities. This is particularly important at the initial design phase and is extremely useful for the industries trying to achieve maximum design efficiency and power output."
Source: Oxford Brookes University
Published May 2021