July 21, 2020 | Volume 16 Issue 27 |
| Visit the Largest Cobot Expo in North America Universal Robots' unique tradeshow "The Cobot Expo" offers American manufacturers flexible automation solutions for a fast-changing world. The virtual expo July 28-30, 2020, is a rich experience with an extensive range of product news and demonstrations, featuring more than 30 different booths, insightful keynotes, interactive QAs, and live chats with automation experts.
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| Miniature motors for Mars When developing the high-resolution Panoramic Camera on the ExoMars Rover, engineers looked for motors that were extremely compact and could also deliver reliable and precise positioning for the camera-focusing mechanism. FAULHABER Stepper motors were selected for the job, as they precisely position objects with a resolution of 1280 steps per revolution without the need for a separate feedback system, and are more rugged and sturdy than conventional servo motors.
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| Top Tech Tip: Innovative way to take up tolerances! Smalley Linear Springs are a continuous wave formed (marcelled) wire length produced from spring tempered materials. They act as a load-bearing device, having approximately the same load/deflection characteristics as a wave spring. Linear Springs are now available as a standard part in carbon and stainless steel, with over 200 sizes.
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| Top Product: Allite Super Magnesium Weighing 33 percent less than aluminum and stiffer and stronger pound for pound, the Allite Super Magnesium alloy has shown its mettle in classified defense and aerospace applications. Now it's available for wider use. This material is less expensive than carbon fiber and has the lowest carbon footprint of any structural material throughout the value chain. Industry applications include home improvement, sporting goods, aerospace, automotive, biking, and beyond. Three alloy variants are available to suit welding, forming/forging, or casting. These alloys feature excellent shock-absorption properties, good electromagnetic shielding performance, good heat dissipation, and recyclability. Allite is based in Dayton, OH.
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| Top Insight: What is electroforming? How does it actually work? Electroplating may have been around for centuries, but only Servometer excels at manufacturing dynamic, convoluted bellows electroforms. Watch Servometer's five-step electroforming manufacturing process and learn how they are able to deliver electroformed components that feature extreme tolerances, complex geometries, lightweight construction, structural strength, and how they can be applied to a variety of applications.
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| Top Design Resource: Sheet metal design guide If you're looking for a basic guide to sheet metal design, this one from Xometry will serve your needs well. Be sure to follow the design requirements and tolerances in this guide to ensure parts fall closer to design intent. This is the type of information you'll sock away and then refer to again and again.
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| Top Product: Plastic parts with no molds required How often have you wondered what life would be like without having to worry about paying tooling charge after tooling charge for products in early development? The "No Molds Required" (NMR) manufacturing technology from Envision Plastics & Design could be your answer. This unique production process harmonizes a combination of sheet metal fabrication and woodworking practices to produce plastic parts used for enclosures, panels and shrouds, brackets and shields, medical-based products, and more.
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| Most popular last issue |
| Great Resources: ABCs of gears and more KHK USA takes you on a journey through the history and applications of gears in two information-packed, no-cost volumes called "The ABCs of Gears." Part A is aimed at beginners, while part B moves on to intermediate fare, such as types of gears and tooth forms, heat treatment, surface treatment, production methods, etc. Another mid-level text called "Introduction to Gears" and an in-depth "Gear Technical Reference" are also available, chock full of materials information and calculation examples and tables. Best of all, there is no registration for any of these valuable PDF resources. Thanks, KHK USA!
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| Engineer's Toolbox: Self-clinching fasteners tips Dozens of types and thousands of variations of self-clinching fasteners (steel, stainless steel, or aluminum) have been engineered over the years. Leon M. Attarian of PennEngineering provides three mini case studies where manufacturers benefited greatly by switching to self-clinching fasteners in their assemblies. This article is filled with insightful tips and suggestions.
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| Cool Tools: New OnRobot Screwdriver for cobots/robot arms Automated precision assembly using cobots and robot arms just got easier with the introduction of an impressive new screwdriver unit from OnRobot. The OnRobot Screwdriver allows manufacturers to automate a wide range of assembly processes quickly, simply, and flexibly. It includes precise torque control, a nifty screw retraction system, and Quick Changer mounting.
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| Videos+: Technologies and inspiration in action | What are the best brake pads? Cheap vs. expensive tested Are expensive brake pads better than cheaper brake pads? Are cheap brake pads dangerous? Jason Fenske from Engineering Explained compares brake pads ranging from $20 to $90, all for the front brakes on the exact same vehicle. He runs through some pretty thorough performance, corrosion, shear, and noise tests to find out. You almost always learn something new from Jason.
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See paper 'explode' in 144-ton hydraulic press Annihilated any good books lately? The affable experimenters over at the Hydraulic Press Channel are at it again, this time using their hydraulic press to crush a stack of printer paper, paperback books, pure paper pulp, playing cards, and more. The results are surprisingly energetic, and the big-bang payoff is greater than many other things they've crushed in a while.
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