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September 29, 2020Volume 16 Issue 37


Image - How a Gear Manufacturer Decreased Cycle Time by 12 Seconds, Realizing a 3-month ROI with Collaborative Robot Grippers
How a Gear Manufacturer Decreased Cycle Time by 12 Seconds, Realizing a 3-month ROI with Collaborative Robot Grippers
The Copenhagen-based company Osvald Jensen increased productivity on CNC machines by retrofitting them with RG2 Dual Grippers from OnRobot that significantly decrease cycle times and allow for production to continue after operators leave the shop.
Watch more
Learn about automating machine tending
White Paper on Collaborative Automation

In this issue of Designfax

  • Wow. Cars painted precisely with inkjet tech
  • Robot Ready: Automation future of fastener installation
  • Cool Tools: Easy-setup orbital sander for cobots
  • Jet fighters and BMWs: Trends in manufacturing
  • Ironhand powered glove keeps workers healthy
  • Cobot with vision camera inspects engine sub-assemblies
  • Solutions for robotic pick and place, packaging automation
  • How to choose the right robot
  • Compact ServoWeld actuators for robotics
  • 7th axis quickly extends range for robots
  • Fastest packaging machine: 2x speed in same footprint
  • Replace traditional mechanical fasteners with 3M tape
  • Function-integrated machine frames from Rexroth
  • Videos+: Technologies and inspiration in action
    • Ice Blast cleans and deburs parts
    • GE Aviation saves $1.3M with automation
    • Huge drivable robot may start a new sport
  • Most Popular Last Issue
    • 50 ways to use a hexapod
    • Good Reads: Robo-umps are coming to MLB
    • New PLC handbook full of must-know information
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: BAE Systems Tempest next-gen fighter

News

Biomorphic batteries could provide 72x more energy for robots

Promising new research identifies innovative approach for controlling defects in 3D printing

Robotic system remotely controls ventilators in COVID-19 patient rooms

New automotive radar spots hazards around corners



Image - Cobots Take Over Undesirable Tasks, Optimize Assembly and Packaging by 30%
Cobots Take Over Undesirable Tasks, Optimize Assembly and Packaging by 30%
Darex, a manufacturer of drill and knife sharpeners, runs fast-paced production lines with many repetitive and ergonomically unfriendly tasks. The company has implemented Universal Robots in screw-driving and box-erecting applications, quickly scaling the initial install into a full-blown automation line with multiple work stations programmed through the UR interface. The entire system is developed in-house.
See how this was done:
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Feature articles
Wow. Cars painted precisely with inkjet tech -- no masking required

Two-tone or customized paint jobs require time-intensive masking, and sprayers usually waste a lot of paint. A new system called PixelPaint from ABB Robotics erases those concerns, providing robotic cells that use inkjet technology to accurately lay down even the most intricate designs with no overspray or taped areas.
Read the full article.
Image -
PI Gantries are engineered for speed, high load capacity, and accuracy; all of which are beneficial for pick and place applications, 3D printing, laser machining, and welding applications. Watch videos»


Image - Robot Ready: How automation is driving the future of fastener installation
Robot Ready: How automation is driving the future of fastener installation
Robotic automation is the biggest way in which fastener installation equipment has changed in recent years. The Haeger® line of insertion systems, part of the PennEngineering® family of brands since 2018, is a great example of technology that utilizes robotic automation to insert nearly every type and size of self-clinching fastener out there. Learn all about this capable and flexible system. An example cost study is included.
Read the full article.

Image - Cool Tools: Easy-setup orbital sander for cobots launched by OnRobot
Cool Tools: Easy-setup orbital sander for cobots launched by OnRobot
The new Sander package from OnRobot includes everything customers need to get their robotic sanding application started quickly and easily: a plug-and-play sanding tool, a variety of standard 3M sanding and polishing pads, easy-to-use programming software, an optional force/torque sensor, and a Grit Changer that enables automated switching between different sanding grits without operator intervention. All of the advanced features are supported on Universal Robots cobots, but the tool is easily integrated with any major robot brand.
Read the full article.

Image - Jet fighters and BMWs: Trends in manufacturing
Jet fighters and BMWs: Trends in manufacturing
At a new facility in Warton, Lancashire, BAE Systems is applying game-changing digital technologies to advance manufacturing of the UK's next-gen combat jet fighter called Tempest. Their updated toolbox includes a digitally connected intelligent factory, digital twins, automated robots and cobotic technologies, and intelligent workstations. Carmaker BMW in Germany is updating its factories and process tech too, focusing on using augmented reality in prototyping and building a new 3D-printing tech center in Munich.
Read the full article.

Image - Ironhand powered glove keeps workers healthy and efficient
Ironhand powered glove keeps workers healthy and efficient
The Ironhand system is the world's first active soft exoskeleton for the hand. It was designed and produced by Swedish company Bioservo Technologies to improve the health of workers who perform grasp-intensive and repetitive tasks. To control the individual fingers, pressure sensors in the glove fingertips detect the gripping action, and an integrated computer calculates the additional force necessary. Powerful micro-servomotors from FAULHABER pull thin cables in the glove fingers to provide up to 80 N of gripping force throughout the workday.
Read the full article.

Image - Cobot with vision camera inspects engine sub-assemblies
Cobot with vision camera inspects engine sub-assemblies
When you're assembling a part of a car's engine that controls the power steering, you have no choice but to be perfect. Anything less than 100% quality could result in a tragic failure. To meet that expectation, Comprehensive Logistics receives a helping hand -- from a Universal Robots cobot arm that can see.
Read the full article.

Image - Solutions for robotic pick and place, packaging automation
Solutions for robotic pick and place, packaging automation
FANUC America's team of authorized system integrators provide turnkey solutions that help both small and large customers quickly respond to market demands in a wide range of industries and applications. If you're considering automation, FANUC can help you address any challenge you face. Learn about Easy Robotic Picking and Packaging Customization, Robotic Sorting and Picking, Food-Safe Robots, Robot Types, and more.
Learn more.

Image - How to choose the right robot
How to choose the right robot
Robots come in many sizes and configurations, with two to seven axes, and can do simple or complicated work. For both factory and process automation, there's one to suit just about any application or budget. Engineers at Festo take a calculated and thoughtful approach to helping you in your selection process in this informative whitepaper (no registration required). They cover different types of robot tech, benefits and limitations, extra factors to consider, and more.
Learn more.

Image - Compact ServoWeld actuators for robotics
Compact ServoWeld actuators for robotics
The latest generation of Tolomatic high-force actuators for seventh-axis robotic spot-welding is now designed on a compact footprint in Tolomatic's most power-dense actuator for weld-gun designs. Compact ServoWeld actuators, available in two patent-pending models, are designed for automotive body-in-white resistance spot welding as well as high-production sheet-metal welding applications. The compact servo motor and high-force actuator combo can deliver up to 30 million welds (CSWX model) in typical robotic welding applications, along with increased force and speed capabilities.
Learn more.

Image - 7th axis quickly extends range for robots
7th axis quickly extends range for robots
igus now offers a ready-to-connect 7th axis that will allow robots from robolink and Universal Robots to move over a distance of several meters. The 7th axis is supplied by igus as a complete system that is ready to connect immediately, consisting of a drylin ZLW-20 toothed belt axis in the desired length exactly to the millimeter, plus the connecting cables, the switch cabinet, the power electronics, the software integration, and the corresponding adapter set.
Learn more.

Image - Fastest packaging machine: 2x speed in same footprint
Fastest packaging machine: 2x speed in same footprint
Norwegian machine builder Tronrud Engineering worked with Siemens to develop an innovative, all-electric machine that can pack 300 pillow-shape bags per minute -- the fastest of its kind. During development, the project team used Teamcenter, NX Mechatronics Concept Designer, and the Totally Integrated Automation Portal as well as SIMATIC S7-PLCSIM Advanced to create a digital twin. Tronrud managed to reduce the design phase by 10% and commissioning time by 25%, which led to a significantly shorter time to market.
View the video. Very informative regarding industry trends.

Image - Replace traditional mechanical fasteners in assembly with 3M tape
Replace traditional mechanical fasteners in assembly with 3M tape
Since 1980, 3M VHB Tapes have opened the door to faster and easier assemblies. These tapes, including the new GPH series with high-temperature resistance, replace traditional mechanical fasteners, eliminating processes like drilling, grinding, refinishing, screwing, welding, and associated rework/clean-up. Automated Taping Systems are available through 3M partners.
Learn more.

Image - Function-integrated machine frames from Rexroth include internal cable guide
Function-integrated machine frames from Rexroth include internal cable guide
Bosch Rexroth's new function-integrated profiles (FIPs) include a completely internal cable guide that allows for the safe and space-saving laying of cables, data lines, and hoses. Thanks to the new profile junctions, they can even be laid through profile connectors. The FIP range comprises four profile cross-sections with a host of accessories to build on the modular system. The entire solution can be combined with the established Rexroth modular profile system and provides an unprecedented level of design flexibility.
Learn more.

Most popular last issue

Image - 50 ways to use a hexapod
50 ways to use a hexapod
Hexapods, six-legged parallel-kinematic machines, can solve many complex positioning and alignment tasks in fields including Optics, Photonics, Precision Automation, Automotive, and Medical Engineering. Features include a programmable pivot point, sub-micron precision, and load capacities from 2 to 2,000 kg.
Learn more from PI.

Image - Good Reads: Robo-umps are coming to Major League Baseball -- and the game will never be the same
Good Reads: Robo-umps are coming to Major League Baseball -- and the game will never be the same
Will robo-umps make the game of baseball better or worse? Rayvon Fouche, Professor of American Studies at Purdue University, gives his take on technology creeping more and more into America's pastime.
Read the full article.

Image - New PLC handbook chock full of must-know information
New PLC handbook chock full of must-know information
AutomationDirect's Practical Guide to Programmable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.

Videos+: Technologies and inspiration in action
Ice Blast cleans and deburs parts
When you mix an IceStorm machine from Coulson Ice Blast with a KUKA articulated robot, you get a neat and efficient system that carries out cleaning, deburring, and deflashing of metal parts automatically -- using real ice (the same type of ice cubes you can put in your drink). The combination of pressurized air and wet ice in the blast stream allows for a non-toxic and non-abrasive process. There is a dry ice option too. Many more applications.
View the video.
Learn all the things this system can do.

Video Image
GE Aviation saves $1.3M in first year with automation
When the GE Aviation Asheville plant was searching for a way to increase productivity and scalability, the company looked at stationary robotics, robots on autonomous guided vehicles, mobile machine tending, ways to perform inspections, and even the overall plant software. A big part of their success has come in finding myriad, autonomous ways to move things around, including equipment, materials, products, and tools and systems. See what they've accomplished with the help of a suite of vendors.
View the video posted by OTTO Motors.

Video Image
Huge drivable robot may start a new sport
Obstacle course racing may never be the same if a team of robo-machine enthusiasts has its way. Inventor Jonathan Tippett, co-founder of Furrion Exo-Bionics, and industry and academic partners have created the 14-ft-tall, 8,300-lb, all-electric bionic racer called Prothesis. The aim is to develop a new all-terrain exo-bionic racing vehicle, where the movements of the pilot's limbs control the machine. The machine is essentially a massive exoskeleton -- part tank, part dinosaur.
View the video.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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