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September 07, 2021Volume 17 Issue 33


Image - New Revolutionary Revolox™ Self-Locking Ring for High RPM
New Revolutionary Revolox™ Self-Locking Ring for High RPM
The revolutionary Revolox Self-Locking Retaining Ring from Smalley. Secure and easy locking for your high-speed rotational needs. The "dimple and slot" design prevents ring expansion, safely securing your application at high RPM. This makes it possible to operate at higher speeds, withstand vibration, function under rapid acceleration, and absorb a degree of impact loading. The Revolox self-locking ring enables engineers to cost-effectively design for high RPM requirements and with ease of assembly for high-volume applications.
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In this issue of Designfax

  • 50 years ago: Apollo 15 first lunar rover drive
  • Neat: 3D-printed copper windings for electric motors
  • UR next-level cobot welding at FABTECH 2021
  • Lamborghini Countach: Wedge with a new edge
  • L'Oréal deploys OnRobot grippers in research lab
  • Engineer's Toolbox: How to design the optimum hinge
  • New 3D motion-tracking system for autonomous cars
  • Great Resources: ABCs of gears and more
  • Reversible-flow fans: Directional flow and speed control
  • Micro Brakes for precision equipment applications
  • Spindle drive motor with integrated multi-turn encoder
  • Miniature MGX gearheads for precision devices
  • Videos+: Technologies and inspiration in action
    • How a Formula 1 team tests parts non-destructively
  • Most Popular Last Issue
    • Secret of Stradivarius violin solved?
    • New Porsche Macan: Sportier with even more appeal
    • Diamond vs. a hydraulic press -- which will win?
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Return of the Lamborghini Countach

News

BAE Systems unveils world's smallest M-Code military GPS receiver

Smart laser cutter system detects different materials

Mustang Mach-E all-electric SUV takes top spot in Car and Driver's Electric Vehicle of the Year Award 2021

Scientists look at how extreme cold can crack lithium-ion battery materials and cause degrading performance



Image - High-Power Brushless DC Motor Designed for Handheld Devices
High-Power Brushless DC Motor Designed for Handheld Devices
Discover the FAULHABER 1660 BHx series: a high-power, slot-less brushless DC motor based on 2-pole technology that delivers optimized performance. 16mm in diameter and 60mm in length, the 1660 BHx motor is ideal for handheld tools and devices requiring impressive power, while also featuring low vibration for reduced user fatigue. Offered in two motor design options: one is optimized for high-speed (BHS version) applications, and the other is designed for high-torque (BHT version) performance.
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Feature articles

Image - 50 years ago: Apollo 15 first lunar rover drive and the Genesis Rock
50 years ago: Apollo 15 first lunar rover drive and the Genesis Rock
The fourth Moon landing mission began on July 26, 1971, with the launch of Apollo 15. Astronauts David R. Scott and James B. Irwin went to the surface, while Alfred M. Worden remained in orbit aboard the Command Module Endeavour. Scott and Irwin conducted four spacewalks, including three excursions using the Lunar Roving Vehicle for the first time, deployed experiments, and collected 170 pounds of rock and soil samples to return to scientists on Earth.
Read the full article.

Image - Neat: 3D-printed copper windings for electric motors
Neat: 3D-printed copper windings for electric motors
3D-printing experts ExOne and startup Maxxwell Motors have successfully proved out a new concept for 3D printing a high-efficiency copper e-winding design using a binder jet system. The new process eliminates many of the challenges that come with traditional manufacturing of copper coils for electric motors.
Read the full article.

Image - Universal Robots takes cobot welding to the next level at FABTECH 2021
Universal Robots takes cobot welding to the next level at FABTECH 2021
Universal Robots pioneered collaborative arc welding and continues to make cobot-powered fabricating solutions mainstream. FABTECH 2021 (Sept. 13-16) is the launchpad for innovative new cobot applications including heavy-duty water-cooled welding, hardfacing, plasma cutting, and flexible machine loading.
Read the full article.

Image - Lamborghini Countach: Supercar wedge with a new edge
Lamborghini Countach: Supercar wedge with a new edge
The Lamborghini Countach, known for its literal cutting "edge" design, debuted as the LP500 concept car 50 years ago. Now it's been reborn for the 21st Century as the LPI 800-4 -- a bigger and badder mid-engine supercar that sports both a naturally aspirated V12 and an electric motor to deliver a 0-to-62 time of 2.8 sec and a top speed of 220 mph.
Read the full article.

Image - L'Oréal deploys OnRobot grippers in world's largest hair research center
L'Oréal deploys OnRobot grippers in world's largest hair research center
L'Oréal's hair research center in France needed an agile and flexible solution to expand their product testing capabilities. They turned to collaborative applications with OnRobot's One System Solution which allows robotic grippers to easily switch from one to another. By installing the RG6 and RG2-FT, they were able to meet go-to-market demands easily and efficiently.
Watch flexible grippers here.
See OnRobot solutions.

Image - Engineer's Toolbox: How to design the optimum hinge
Engineer's Toolbox: How to design the optimum hinge
Although many pin styles are available, Coiled Spring Pins are particularly well suited for use in both friction- and free-fit hinges. To achieve optimum long-term hinge performance, designers should observe some simple design guidelines. SPIROL provides these helpful recommendations.
Read the full article.

Image - New 3D motion-tracking system could one day replace LiDAR in autonomous cars
New 3D motion-tracking system could one day replace LiDAR in autonomous cars
A new, real-time 3D motion-tracking system developed at the University of Michigan combines transparent light detectors with advanced neural network methods to create a setup that could one day replace LiDAR and cameras in autonomous technologies. The system exploits the advantages of highly sensitive graphene photodetectors.
Read the full article.

Image - Great Resources: ABCs of gears and more
Great Resources: ABCs of gears and more
KHK USA takes you on a journey through the history and applications of gears in two information-packed, no-cost volumes called "The ABCs of Gears." Part A is aimed at beginners, while part B moves on to intermediate fare, such as types of gears and tooth forms, heat treatment, surface treatment, production methods, etc. Another mid-level text called "Introduction to Gears" and an in-depth "Gear Technical Reference" are also available, chock full of materials information and calculation examples and tables. Best of all, there is no registration for any of these valuable PDF resources. Thanks, KHK USA!
Click here to learn more.

Image - Reversible-flow fans: Directional flow and speed control in one unit
Reversible-flow fans: Directional flow and speed control in one unit
Orion Fans has launched a series of microcontroller-based, up to IP68-rated, reversible-flow fans. By utilizing PWM signals to control fan speed, the fans provide engineers an innovative solution to some of their most challenging cooling requirements: speed and airflow direction controlled by one fan without supplementing excess wires or circuitry. Reversible-flow fans are a specialty design that enables unique applications. You may be surprised at their versatility.
Learn more.

Image - Micro Brakes for precision equipment applications
Micro Brakes for precision equipment applications
Fast braking response in small, precision torque applications -- that's the primary benefit of Miki Pulley Micro Brakes. The ultra-compact brake design features a stator with integrated mounting flange, proprietary composite friction liner, and armature complete with ring plate spring and hub. It halts rotation mechanically by using an electromagnetic field to connect friction surfaces. Features include quiet operation, high holding torque for its size, a space-saving design configuration, long service life, and stable and reliable braking power. Applications include ATMs, office copiers, weighing and packaging equipment, optical mechanisms, paper binding mechanisms, and more.
Learn more.

Image - Spindle drive motor with integrated multi-turn encoder
Spindle drive motor with integrated multi-turn encoder
JVL has a new addition to its ServoStep motor lineup: a directly mountable motor for driving spindles. It's perfect for replacing hand wheels in format-change applications. ServoStep has everything built in, including motor, encoder, drive electronics, control electronics with ePLC, and optional Ethernet or CAN bus integrated into one compact unit. All major industrial Ethernet protocols are available. Features include: double ball bearings enabling up to 7,100 N axial load, closed-loop control, and energy efficiency due to automatic current control. Available through Electromate.
Learn more.

Image - Miniature MGX gearheads for precision devices
Miniature MGX gearheads for precision devices
The SDP/SI compact gear train provides excellent accuracy with optional torsional spring anti-backlash design. Ratios available from 5:1 to 1,521:1. Miniature sizes from 0.5 in. O.D. to 1.75 in. O.D. Stock sizes and customized solutions with special gear ratios and near-zero backlash gearing also available. MGX gearheads are designed, precision manufactured, and assembled with world-class quality by SDP/SI.
Learn more.

Most popular last issue

Image - Secret of Stradivarius violin sound solved? Surprising finding
Secret of Stradivarius violin sound solved? Surprising finding
The violins crafted by Antonio Stradivari in the late 1600s and early 1700s produce a sound so pure that some are valued at $10 million or more. But what's the secret sauce behind the instruments' acoustical superiority? A Texas A&M University scientist has been working on an explanation for years -- and we bet you can't guess it before you read on.
Read the full article.

Image - New Porsche Macan: Sportier with even more appeal
New Porsche Macan: Sportier with even more appeal
About 80% of all Macan buyers are new Porsche customers, and the Macan is Porsche's best overall-selling model, so making this racecar-inspired compact SUV even more appealing was a no-brainer. With increased performance, a sharper design, and a V6 biturbo GTS version that does 0 to 62 in 4.3 sec, you'll be commanding some fast and fine wheels on the highway or on those runs into town.
Read the full article.

Image - Diamond vs. a hydraulic press -- which will win?
Diamond vs. a hydraulic press -- which will win?
The fun folks over at the Hydraulic Press Channel are at it again. This time, they take a look at crushing raw diamonds. Will the steel press win out, or will the diamond hold its own? Some great slo-mo, close-up photography helps with the judging -- especially with the man-made diamond material, which is the second sample tested. It's a pretty interesting match-up.
View the video.

Videos+: Technologies and inspiration in action
How a Formula 1 team uses Volume Graphics for non-destructive part testing
Because Formula 1 racecars are among the fastest vehicles on earth, ensuring that every part of these speed machines is perfect is critical for safety as well as performance. Watch how the Alpine F1 Team's non-destructive test (NDT) laboratory in Enstone, England, uses Volume Graphics to validate car parts quickly and accurately. In some cases, it takes just 20 minutes instead of the usual full day needed to inspect the parts with conventional ultrasound. Neat stuff.
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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