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March 01, 2022Volume 18 Issue 09


Image - New! Tapered Section Retaining Rings (circlips): Designed for high-thrust loads and heavy-duty applications
New! Tapered Section Retaining Rings (circlips): Designed for high-thrust loads and heavy-duty applications
When you are in need of a quick and economical heavy-duty ring, Smalley's newest standard series of Tapered Section Retaining Rings (circlips) is here to secure your assembly. Smalley has recently partnered with Beneri, the leading Italian circlip manufacturer since 1958, to bring you even more retaining ring solutions at the same quality you trust.
Learn more.

In this issue of Designfax

  • NASA assists with F/A-18E Super Hornet loads testing
  • Alloy claimed to be better for soldering ADAS systems
  • Einstein's general relativity measured at mm scale
  • Porsche Macan T: Touring taken up a notch
  • Top Tech Tip: Choosing brush or brushless DC motors
  • Engineer's Toolbox: How to design the optimum hinge
  • Custom air knives for unique applications
  • Strain sensor can help prevent structural disasters
  • Cool Tools: All-in-one laser tracker
  • New 48-V version of heavy-duty Electrak HD actuator
  • LEGO Technic: McLaren Formula 1 Race Car
  • Videos+: Technologies and inspiration in action
    • Optimize large mechanical misalignments
  • Most Popular Last Issue
    • Lithium-sulfur battery could quintuple EV ranges
    • Marines test make-hydrogen-anywhere tech
    • 100 Years Ago: Bugatti Type 30
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: First-ever Porsche Macan T

News

Researchers use tiny magnetic swirls to generate true random numbers

New plant-derived composite is tough as bone and hard as aluminum alloys

Top 5 robot trends of 2022 named by International Federation of Robotics

Study: Reusable plastic bottles release hundreds of chemicals



Image - Exceptionally high speed and dynamics
Exceptionally high speed and dynamics
With its speed and torque, the new AM3248 stepper motor from FAULHABER raises the bar in terms of performance and dimensions. Offering up to 10,000 rpm, it can achieve five times the speed of comparable stepper motors. Combined with a gearhead reduction of 100:1, it supplies a torque of 5 Nm. The motor delivers these values with a diameter of just 32 mm and is ideally suited for a wide range of applications including aerospace, lab automation, large optical systems, the semiconductor industry, robotics, and 3D printing.
Learn more.

Feature articles

Image - NASA Armstrong assists with complex F/A-18E Super Hornet loads testing
NASA Armstrong assists with complex F/A-18E Super Hornet loads testing
NASA's Armstrong Flight Research Center's Flight Loads Lab is working on its most complex loads calibration tests yet on an F/A-18E Super Hornet to determine how the fighter jet will perform if proposed upgrades are incorporated. Testing includes the operation of 84 hydraulic actuators during the performance of 87 load cases targeting the wings, vertical tails, and horizontal tails of the aircraft.
Read the full article.

Image - Alloy claimed to be better for soldering ADAS systems -- may help OEMS reduce risk of recalls
Alloy claimed to be better for soldering ADAS systems -- may help OEMS reduce risk of recalls
A global automotive materials company has demonstrated the reliability benefits of a unique alloy that it says can replace traditional tin/silver/copper (SAC) alloys in the design of Advanced Driver Assistance Systems (ADAS). Internal tests suggest the alloy can play a significant role in helping automotive OEMs eliminate the risk of solder fractures -- a potential cause of failure in ADAS hardware.
Read the full article.

Image - Einstein's general relativity time dilation measured at millimeter scale
Einstein's general relativity time dilation measured at millimeter scale
Physicists at the Joint Institute for Laboratory Astrophysics in Boulder, CO, have measured Albert Einstein's theory of general relativity, or more specifically, the effect called time dilation, at the smallest scale ever, showing that two tiny atomic clocks separated by just a millimeter tick at different rates.
Read the full article.

Image - Porsche Macan T: Touring taken up a notch
Porsche Macan T: Touring taken up a notch
How do you make Porsche's bestselling model for 2021 even better? You crank up the sporty styling and agility, and you give it a heritage badge that was reserved exclusively for the 718 and 911 models: T for "Touring." Porsche Cars North America will add the Macan T to its 2023 model year range. This is the first four-door sports car -- and first SUV -- that will bear the special designation for the brand.
Read the full article.

Image - Top Tech Tip: Choosing between brush and brushless DC motors -- What are the tradeoffs?
Top Tech Tip: Choosing between brush and brushless DC motors -- What are the tradeoffs?
Designing a system that involves motion and performs as intended requires choosing the right motor. The most fundamental decision involves commutation type. In some cases, mechanically commutated brush motors provide the best solution for the budget. In other cases, only brushless DC (BLDC) motors will do. Allied Motion provides a comprehensive review of the technology, along with tips and tricks for choosing the right solution for a given application.
Read the whitepaper (no registration required).

Image - Engineer's Toolbox: How to design the optimum hinge
Engineer's Toolbox: How to design the optimum hinge
Although many pin styles are available, Coiled Spring Pins are particularly well suited for use in both friction- and free-fit hinges. To achieve optimum long-term hinge performance, designers should observe some simple design guidelines. SPIROL provides these helpful recommendations.
Read the full article.

Image - Custom air knives for unique applications
Custom air knives for unique applications
EXAIR's Air Knives are an efficient and highly effective tool for blowoff, cooling, cleaning, and drying in a myriad of manufacturing processes. To accommodate the wide variety of unique problems manufacturers face, EXAIR has the ability to tailor Air Knives to different specifications -- from size, shape, and material to custom mounting holes and dimensions. They solve distinct manufacturing problems not already addressed by the industry's largest selection of Air Knives, which are available in Super, Standard, and Full-Flow styles that all can be customized.
Learn more.

Image - Strain sensor can help prevent structural disasters
Strain sensor can help prevent structural disasters
Developed to help prevent civil disasters and save lives, HEIDENHAIN's ESR digital strain sensor monitors the structural health of bridges, buildings, wind turbines, and even automation equipment. This fatigue-free measurement concept provides high-resolution digital input into a system of choice. With a renewed emphasis on improving the national infrastructure, the digital ESR strain sensor is the perfect option, since it offers significantly higher accuracy and increased robustness when compared to conventional strain and vibration gauges. It also offers transferable mounting, allowing users to move the one-gauge sensor to multiple locations.
Learn more.

Image - Cool Tools: All-in-one laser tracker
Cool Tools: All-in-one laser tracker
Exact Metrology now offers high-performance laser tracker technology in a portable and easy-to-use form factor thanks to the Leica Absolute Tracker AT960. This is a robust, all-in-one laser tracker that fits in a single flight case. Offering high-speed dynamic measurement as standard, it is a complete solution for six degrees of freedom (6DoF) probing, scanning, and automated inspection, as well as reflector measurement. Combined with the Real-Time Feature Pack and Leica T-Mac, the AT960 becomes a laser tracker that meets the deterministic measurement data-delivery requirements of high-end automated installations.
Learn more.

Image - New 48-V version of heavy-duty Electrak HD actuator
New 48-V version of heavy-duty Electrak HD actuator
Thomson Industries has announced the availability of a 48-V option for its Electrak HD electric actuator. The added voltage capacity designed into this actuator provides motion control designers with new flexibility in integrating heavy-duty actuators that draw less current. The Electrak HD linear actuator platform provides robust lifting performance up to 16 kN. Onboard electronics eliminate the need for standalone controls. Applications include automated guided vehicles (AGVs), forklifts, agricultural equipment, and factory automation.
Learn more.

Image - LEGO Technic: McLaren Formula 1 Race Car
LEGO Technic: McLaren Formula 1 Race Car
Designed in close collaboration with engineering experts from LEGO and McLaren Racing, the new McLaren Formula 1 Race Car is the first LEGO Technic incarnation of an F1 car and is fully modeled on the life-size version. It features a V6 cylinder engine with moving pistons, steering activated from the cockpit, suspension, and differential. The 1,432-piece model is over 25 in. long and comes complete with sponsor stickers. Available March 1.
Learn more.

Most popular last issue

Image - Lithium-sulfur battery could quintuple electric vehicle ranges
Lithium-sulfur battery could quintuple electric vehicle ranges
A new biologically inspired battery membrane has enabled a battery with five times the capacity of the industry-standard lithium-ion design to run for the thousand-plus cycles needed to power an electric car. Lithium-sulfur batteries also have sustainability advantages.
Read the full article.

Image - Marines testing make-hydrogen-anywhere tech
Marines testing make-hydrogen-anywhere tech
The Office of Naval Research Global TechSolutions program is sponsoring efforts to convert aluminum into hydrogen fuel, which could potentially serve as a portable, readily available power source for unmanned aerial systems.
Read the full article.

Image - 100 Years Ago: Type 30 -- first Bugatti with 8-cylinder engine and front brakes
100 Years Ago: Type 30 -- first Bugatti with 8-cylinder engine and front brakes
Bugatti rolled out the Type 30 in 1922, one of the fastest production automobiles of its time. In addition to its increased power, the model made an unforgettable impression with its many technical innovations. Founder Ettore Bugatti was a prolific innovator, holding around 1,000 patents.
Read the full article.

Videos+: Technologies and inspiration in action
Optimize large mechanical misalignments, get hidden benefits
C-Flex Couplings combine the best qualities of disc, beam, and bellows couplings in a unique and economical design. Made to couple two rotating shafts together, these couplings can accommodate large misalignments while transmitting high torque loads with zero backlash. Benefits include lower energy usage and less-frequent bearing failure, since less stress is placed upon bearings. Constructed using high-strength hardened stainless steel or glass impregnated polyamide flexures, these couplings require no maintenance and provide years of trouble-free life, even in contaminated environments. Flexible Pivot Bearings and Super Plastic Torsional Damping Couplings also available.
See C-Flex Couplings handle misalignments.
Learn more about this and other C-Flex technologies.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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