Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
August 16, 2022Volume 18 Issue 31


Image - You need motion control components?<br>HIWIN has them in stock!
You need motion control components?
HIWIN has them in stock!

Many models of rolled ballscrews PLUS supports, ballsplines, linear guideways, crossed roller bearings and stages are in stock at our Chicago factory, where HIWIN can cut and machine to our spec or yours. Fast shipment to meet applications in machine tool, medical, lab, packaging, metal fab, semicon and advanced high-precision automation equipment.
See everything HIWIN offers!

In this issue of Designfax

  • Two new rifles coming to Army close-combat soldiers
  • Desktop Metal qualifies Inconel 625 for 3D printing
  • Smarter 3D printing makes better parts faster
  • All-new Lexus RX: Refined luxe with lots of options
  • Top Tech Tip: Innovative way to take up tolerances!
  • Troubleshooting: How NASA tried to fix asteroid-bound Lucy spacecraft
  • One Touch Fasteners slash set-up times
  • Adhesives for titanium: Lap shear strength tests
  • Customizable encoders for white goods, automation, more
  • Belt-driven actuators for harsh environments
  • 3-Day Course: Advanced Design for Additive Manufacturing
  • Videos+: Technologies and inspiration in action
    • Top Product: How Nord-Lock washers work
  • Most Popular Last Issue
    • Radar gets a major digital makeover
    • Protonic resistor unleashes ultrafast switching
    • Cadillac Escalade-V: Most powerful V8 SUV
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: 2023 Lexus RX 500 FSPORT Performance

News

New optical switch could lead to ultrafast all-optical signal processing

DOD investments secured critical beryllium material for James Webb Space Telescope

Researchers develop new faster-charging hydrogen fuel cell

Weird science: Far-out gravity telescope could provide images of exoplanet surfaces



Image - Cool Electronic Cabinets
Cool Electronic Cabinets
Prevent hot weather failures that can affect production. UL Listed Cabinet Coolers produce 20-degree Fahrenheit air from an ordinary supply of compressed air to cool electrical controls. Thermostat control minimizes air usage. Maintains the NEMA 4, 4X (stainless steel) and 12 rating of the enclosure.
Website offers video, CADs and more.

Feature articles

Image - Two new rifles coming to Army close-combat soldiers
Two new rifles coming to Army close-combat soldiers
The U.S. Army recently awarded a contract to manufacturer SIG SAUER for two new weapons for soldiers involved in close-quarters combat. The XM5 will replace the M4/M4A1 carbine rifle, while the XM250 will replace the M249 Squad Automatic Weapon. In addition to improved accuracy, the new firing systems provide greater energy on the target.
Read the full article.

Image - Desktop Metal qualifies nickel alloy Inconel 625 for 3D printing on Studio System 2
Desktop Metal qualifies nickel alloy Inconel 625 for 3D printing on Studio System 2
3D-printer maker Desktop Metal has qualified the use of the nickel alloy Inconel 625 (IN625) for its Studio System, an office-friendly metal additive manufacturing system that prints high-performance metal parts in low volumes for pre-production and end-use applications. IN625 is a high-performance alloy known for high levels of strength, temperature resistance, and corrosion resistance.
Read the full article.

Image - Smarter 3D printing makes better parts faster
Smarter 3D printing makes better parts faster
3D printers may soon get better at producing intricate metal and plastic parts, thanks to new software developed at the University of Michigan that reduces harmful heat buildup in laser powder bed fusion printers. Called SmartScan, the software demonstrated a 41% improvement in heat distribution and a 47% reduction in deformations.
Read the full article.

Image - What is the C-Flex Pivot Bearing?
What is the C-Flex Pivot Bearing?
It's a flexure-based bearing utilizing internal flat crossed springs, capsuled in a cylindrical housing, to provide precise rotation with low hysteresis and no frictional losses. The C-Flex bearing will offer indefinite life when used within its rated load and rotation values. Applications include Medical, Industrial, and Aerospace.

Advantages include: Frictionless, Backlash-free, Self-centering, Simple installation, Low hysteresis, Vacuum applications, Stock items, No lubrication, No maintenance, and Indefinite life.
Learn more from C-Flex, The Leader in Flexing Metal Technology.
View the C-Flex Pivot Bearing training page.


Image - All-new Lexus RX: Refined luxe with lots of options
All-new Lexus RX: Refined luxe with lots of options
If you're a fan of SUVs, it's hard not to love the Lexus RX. It's sporty, luxurious, powerful, and oozes quality, with great design and an aspirational, confident attitude. The all-new 2023 Lexus RX is the company's fifth-gen model and will be offered in six grades (including an RX-first F SPORT Performance variant) and in four new powertrain options.
Read the full article.

Image - Top Tech Tip: Innovative way to take up tolerances!
Top Tech Tip: Innovative way to take up tolerances!
Smalley Linear Springs are a continuous wave formed (marcelled) wire length produced from spring-tempered materials. They act as a load-bearing device with approximately the same load/deflection characteristics as a wave spring. Linear Springs are now available as a standard part in carbon and stainless steel, with over 200 sizes.
Learn specs and applications.

Image - Troubleshooting: How NASA tried to fix asteroid-bound Lucy spacecraft across millions of miles
Troubleshooting: How NASA tried to fix asteroid-bound Lucy spacecraft across millions of miles
Sometimes you have to decide whether to go for broke or not -- and risk making things worse. Such was the quandary for NASA engineers in October 2021, when one of two solar arrays on the freshly launched Lucy spacecraft (the first sent to study Jupiter's Trojan asteroids) wouldn't fully unfurl and latch into place.
Read the full article.

Image - One Touch Fasteners slash set-up times
One Touch Fasteners slash set-up times
Quick-release One Touch Fasteners from Fixtureworks provide quick and easy locking and unlocking for fixture plates, covers, machine components, and more. These quarter-turn clamping fasteners have clearly visible ON and OFF markings and are ideal for fast-changeover applications and frequent disassembly, providing reliable hold up to 100 lb. Lots of versions available, including standard, retractable, heavy duty, and knob- and button-locking pins.
Learn more and see case study examples.

Image - Adhesives for titanium: Lap shear strength tests
Adhesives for titanium: Lap shear strength tests
When it comes to bonding titanium to itself or to other substrates, Master Bond has formulated a range of reliable, high-strength adhesives that yielded excellent results when tested for their lap shear strength using titanium substrates. Titanium is known for its high strength, corrosion resistance, and heat transfer properties. See the results of which epoxies performed the best when also considering different processing and operation conditions.
Read the Master Bond results.

Image - Customizable encoders for white goods, automation, controls, more
Customizable encoders for white goods, automation, controls, more
Elma Electronic now offers the E18 family of price-competitive, robust mechanical incremental encoders that offer a high-quality alternative to system designers struggling to find a drop-in, rugged encoder for harsh environments with a footprint that matches their current PCB design. E18 encoders are available in a variety of configurations, including with or without push buttons and threaded bushings. Their "Swiss Click Indexing System" epitomizes quality turning feel.
Learn more.

Image - Belt-driven actuators for harsh environments
Belt-driven actuators for harsh environments
Rollon's newly enhanced Plus System lineup of belt-driven linear actuators can be integrated seamlessly with industrial machines. Combining sturdy construction, protective features (sealed), and high-performance characteristics for load, moment control, speed, and acceleration, the Plus System family features an anodized aluminum structure and steel reinforced driving belt. Three types available: Plus System ELM completely enclosed unit, Plus System ROBOT for multi-axis or SCARA robots, and Plus System SC for vertical motion in gantry applications.
Learn more.

Image - 3-Day Course: Advanced Design for Additive Manufacturing
3-Day Course: Advanced Design for Additive Manufacturing
Wohlers Associates, powered by ASTM International, is offering a three-day, hands-on Advanced Design for Additive Manufacturing (DfAM) Certificate Course Sept. 28-30 in partnership with and hosted by America Makes in Youngstown, OH. Learn about Topology Optimization, Lattice Structures, Reducing Support Material using DfAM, Part Consolidation, and more. The course includes considerations for metal, polymer, and composite materials.
Learn more.

Most popular last issue

Image - Radar gets a major digital makeover
Radar gets a major digital makeover
Sandia is giving radar a major digital makeover. Researchers are working to replace legacy analog radars commonly used by the military with a new, digital, software-defined system. The overhauled design promises U.S. warfighters unprecedented flexibility and performance.
Read the full article.

Image - Protonic resistor unleashes ultrafast switching speeds for AI
Protonic resistor unleashes ultrafast switching speeds for AI
A multidisciplinary team of MIT researchers set out to push the speed limits of a type of human-made analog synapse that they had previously developed. Their devices run 1 million times faster than previous versions, which is also about 1 million times faster than the synapses in the human brain.
Read the full article.

Image - Cadillac Escalade-V: Most powerful V8 SUV with 682 hp
Cadillac Escalade-V: Most powerful V8 SUV with 682 hp
If power, style, and a big presence dominate your wish list for premium wheels, then Cadillac's 2023 Escalade-V has all the bases covered. The first-ever Cadillac V-Series SUV boasts a supercharged 6.2-liter V8 engine rated at 682 hp, and as a total package it's got class written all over it.
Read the full article.

Videos+: Technologies and inspiration in action
Top Product: How Nord-Lock washers work
Can you get a design and functional edge with a wedge? In this animated video, Nord-Lock explains the principle behind their original wedge-locking technology that secures bolted joints even when exposed to severe vibration and dynamic loads. The company says it is impossible for this washer type to loosen unintentionally, due to the wedge created underneath the bolt head and nut.
View the video.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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