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December 20, 2022Volume 18 Issue 47


Image - Over 26,000 Stock Metric Gears
Over 26,000 Stock Metric Gears
KHK USA Inc offers the largest selection of stock metric gears in North America -- with over 26,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels from stock! Free 3D CAD models, technical spec and 24/7 price and availability detailed online.
See what KHK USA has in stock for you today!

In this issue of Designfax

  • Small tech changes = big savings for U.S. Air Force
  • OnRobot platform for rapid robotic deployments
  • Apollo 8: A story of Christmas around the Moon
  • Hyundai IONIQ 5: EV SUV of the year -- again and again
  • One guide for all of your retaining ring questions
  • New compression tech for super-resolution displays
  • High-end precision guide rollers -- new design
  • Totally new! Hybrid stepper and PM motor
  • New magnetic tracks for linear motors
  • Magnetic connectors for low-voltage applications
  • VariBlast Precision Safety Air Gun is the People's Choice
  • Videos+: Technologies and inspiration in action
    • Stacked conveyor system supercharges tea company
  • Most Popular Last Issue
    • Bell tiltrotor replacing Army Black Hawk copter
    • High entropy alloy is toughest material ever
    • Good Reads: Amazon eliminating barcodes
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Hyundai IONIQ 5

News

DARPA looking to revolutionize radar signal processing -- current performance in systems half the size

Simple material could scrub carbon dioxide from power plant smokestacks

Airbus reveals it is working on a hydrogen-powered zero-emission engine

University of Michigan team recycles PVC -- a previously unrecyclable plastic



Image - Merry Christmas and Happy Holidays from Designfax!
Merry Christmas and Happy Holidays from Designfax!
2022 was another year overflowing with challenges for us all, but we made it! Thanks to all of our readers, sponsors, writers, and article contributors. We wish you a healthy and happy holiday season!

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Feature articles
Small aerodynamic changes = big savings for U.S. Air Force

The U.S. Air Force is working to introduce aerodynamic tweaks on aircraft to improve airflow, reduce maintenance issues, increase payload capability, and decrease fuel demand. These small design and engineering changes, such as microvanes on planes, are adding up to big projected monetary savings.
Read the full article.
Image -
Learn all about LWX -- the Position Sensor with Pressure Equalization -- from Novotechnik.


Image - OnRobot launches D:PLOY software platform for rapid and complete robotic deployments
OnRobot launches D:PLOY software platform for rapid and complete robotic deployments
Attendees at the IMTS 2022 show in Chicago in September got a sneak peek of OnRobot's latest product called D:PLOY -- the industry's first automated, application-centered software platform for robotic deployment. The new system boasts an 80% reduction in deployment time for jobs such as machine tending, with the entire application -- including any leading cobot or light industrial robot arm along with tooling, sensors, and other devices -- accessed and managed from D:PLOY's dashboard.
Read the full article.

Image - Apollo 8: A story of Christmas around the Moon
Apollo 8: A story of Christmas around the Moon
Christmas Eve, 1968. As one of the most turbulent, tragic years in American history drew to a close, millions around the world were watching and listening as the Apollo 8 astronauts -- Frank Borman, Jim Lovell, and Bill Anders -- became the first humans to orbit another world.
Read the full article.

Image - Hyundai IONIQ 5: EV SUV of the year -- again and again
Hyundai IONIQ 5: EV SUV of the year -- again and again
What's the top electric SUV for 2022? According to Car and Driver, Kelley Blue Book, and other notable automotive publications worldwide, it's the Hyundai IONIQ 5 -- even beating out the Mustang Mach-E. MotorTrend named it the top SUV ... period. With a sharp angular design, a spacious and very cool interior (including a lounge-inspired leg rest for the driver when parked), two battery pack options, and a slew of responsive driving features, it's full of differentiators that count in this fast-growing market.
Read the full article.

Image - One guide for all of your retaining ring questions
One guide for all of your retaining ring questions
Finding the best possible solution for your design challenge is no easy task. Smalley engineers have created a brand new "Ask the Expert - Retaining Ring FAQ" E-book that answers all of your retaining questions in one simple guide.
Get this valuable resource from Smalley.

Image - New compression tech and 3D-printed encoder could enable super-resolution displays
New compression tech and 3D-printed encoder could enable super-resolution displays
A UCLA team has developed a technology for projecting very high-resolution computer-generated images using one-sixteenth the number of pixels contained in their source images. The system compresses images into something that's almost like a QR code and uses a decoder that consumes no power.
Read the full article.

Image - High-end precision guide rollers -- new design
High-end precision guide rollers -- new design
Guide rollers may seem like simple, standard parts, but these rollers with ball bearings are in exceptionally high demand. JW Winco has expanded its guide roller offering to include the standard part GN 753.1. With its entirely new design, these guide rollers have a special deep groove ball bearing of hardened roller bearing steel. They are available in six sizes, from 0.866 to 1.969 in. (22 to 50 mm) outer diameter. The bearing features permanent lubrication and a typical 2Z seal to protect against dust and dirt (in other words, the bearing is covered on both sides by metal disks).
Learn more from JW Winco.

Image - Totally new! Hybrid stepper and PM motor
Totally new! Hybrid stepper and PM motor
The Hybrid-PM-Mix (HPM) from Lin Engineering is the first motor of its kind, combining the stator of a hybrid stepper and the rotor of a PM motor in the form factor of a high-speed BLDC. The result is a motor that behaves like a typical high-speed BLDC with the added benefits of hybrid steppers -- precise position control and position holding -- with low noise and vibration too. The 1330 Series is a small motor with a frame size of just 13 mm, which is perfect for small applications with minimal space.
Find out all the specs.

Image - New magnetic tracks for linear motors -- more force with no redesign
New magnetic tracks for linear motors -- more force with no redesign
The MWD+ is a new family of magnetic tracks from ETEL equipped with stronger magnets. These tracks are compatible with any existing ETEL LMG and LMS linear motor, enabling an average of 15% higher continuous and peak force compared to existing MWD products. Benefits include higher force density per unit volume, which allows users to improve the overall duty cycle or run a given duty cycle at lower temperatures.
Learn more about ETEL linear motors.

Image - Magnetic connectors for low-voltage applications
Magnetic connectors for low-voltage applications
Newark has expanded its line of Multicomp Pro offerings to include Magnetic Connectors, a differentiated interconnect choice that combines spring-loaded pins with magnetic interfaces for reliable, self-mating, and easily detachable connections. These connectors are a quickly growing option for many low-voltage applications in healthcare, power management, industrial, computer peripherals and wearables, and more. Perfect for when quick disconnect is essential, or if accidental damage to connectors or cables is likely based on environment.
Learn more.

Image - VariBlast Precision Safety Air Gun is the People's Choice
VariBlast Precision Safety Air Gun is the People's Choice
EXAIR's VariBlast® Precision Safety Air Gun has won the 2022 People's Choice award from Professional Tool and Equipment News (PTEN). These safety air guns provide a focused blast of air capable of handling tough jobs with remarkable strength while minimizing air consumption and noise. This OSHA-safe air gun employs an engineered, full-finger, variable-flow trigger. The VariBlast is available with a standard 12- or 20-in. extension that can also be outfitted with type 316 stainless steel or PEEK thermoplastic air nozzles for non-marring applications.
Learn more.

Most popular last issue

Image - Army chooses Bell V-280 Valor tiltrotor to replace Black Hawk helicopters
Army chooses Bell V-280 Valor tiltrotor to replace Black Hawk helicopters
The U.S. Army has awarded its Future Long Range Assault Aircraft contract to Bell Textron. The award means Bell's V-280 Valor tiltrotor will eventually replace the Sikorsky UH-60 Black Hawk helicopter, which has been in service for more than four decades. Valor beat out Sikorsky-Boeing's new compound coaxial helicopter to be named the Army's winning design.
Read the full article.

Image - High entropy alloy is toughest material ever devised
High entropy alloy is toughest material ever devised
Scientists have measured the highest toughness ever recorded, of any material, while investigating a metallic alloy made of chromium, cobalt, and nickel. Not only is the metal extremely ductile and impressively strong, its strength and ductility improve as it gets colder -- a real oddity in materials science.
Read the full article.

Image - Good Reads: Amazon wants to eliminate using barcodes for package sorting
Good Reads: Amazon wants to eliminate using barcodes for package sorting
Finding and scanning product barcodes has its drawbacks for the world's largest retailer when trying to sort through and send orders correctly. Amazon's new solution is a little shocking: Don't rely on barcodes at all. Learn firsthand how the company, which sent more than 7 billion packages globally last year, is making that happen.
Read the Amazon Science article.

Videos+: Technologies and inspiration in action
Stacked conveyor system supercharges tea company production
Watch how Bosch Rexroth's VarioFlow plus conveyor system, designed using a stacked configuration, moves products smoothly and quickly within a narrow footprint at the Yamamotoyama of America tea company in Pomona, CA. The facility operates multiple tea bag manufacturing and carton machines, each of which can produce 300 tea bags (which is 18 full cartons of tea bags) per minute. VarioFlow plus is a flexible, modular plastic chain conveyor system used for moving high-volume packaged goods. The solution has been a huge success for the facility, increasing production speed without damaging products.
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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