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January 17, 2023Volume 19 Issue 02


Image - Custom Injection Molding With Xometry -- Fast, Simple, High-Quality
Custom Injection Molding With Xometry -- Fast, Simple, High-Quality
Save $500 on your first injection molding project with Xometry, where low-cost tooling allows for rapid injection molding to be produced in as fast as 10 business days. From low-volume runs to production molding of a million units, Xometry's team of engineers supports your project every step of the way.

Visit Xometry.com to get pricing, lead times, and DFM feedback for injection molding and 17+ manufacturing processes including CNC machining, 3D printing, and laser cutting.

Start a quote now on www.Xometry.com.


In this issue of Designfax

  • 2024 Ford Mustang: Newly chiseled powerhouse
  • Lithium-sulfur battery could quintuple EV ranges
  • Air Force unveils new B-21 Raider stealth bomber
  • Swiss Air covers Boeing 777 fleet with sharkskin film
  • All-electric 2024 Chevrolet Silverado pickup
  • Corvette 70th Anniversary Edition
  • Top Product: Revolution in metal stamping
  • Top Product: World's fastest ball bearing for EV motors
  • Cummins fuel-agnostic internal combustion powertrains
  • Top Tips: Metal injection molding: Don't waste titanium
  • Top Education: 3D-printing design for industrial engineers
  • Top Product: 50+ retaining ring applications
  • Top Product: In-wheel motor unit carries 500 lb
  • Top Materials: Ceramic matrix composites in F-35 jet engine
  • Videos+: Technologies and inspiration in action
    • Pilot recounts tales of SR-71 Blackbird
    • Bipedal robot sets 100-m dash droid record
    • What's a magnetic GHOST fastener?
    • What's a rotating detonation rocket engine?
  • Most Popular Last Issue
    • Airbus RACER copter-plane prototype update
    • World-class single- and multi-axis stages
    • New Standard Parts Handbook from JW Winco
  • New Products
    • Electrical, Mechanical, Motion, Special: Materials
    Cover Image: All-new 2024 Ford Mustang

News

Heat engine cell with no moving parts is as efficient as a steam turbine

Researchers shrink camera to the size of a salt grain

Latest cool military tech: Drone surveillance system fits in pickup bed -- monitors 500 targets simultaneously

World's whitest paint now thinner than ever -- ideal for vehicles

New lightweight polymer is stronger than steel



Feature articles

Image - 2024 Ford Mustang: Newly chiseled powerhouse
2024 Ford Mustang: Newly chiseled powerhouse
The all-new, 7th-generation, 2024 Ford Mustang lineup includes some nip-and-tuck design changes, the most powerful 5-liter V8 ever, and the most technologically advanced, driver-centric cockpit of any Mustang to date. Besides the standard, GT, and convertible, there's a very cool and mysterious Dark Horse variant too.
Read the full article.

Image - Lithium-sulfur battery could quintuple electric vehicle ranges
Lithium-sulfur battery could quintuple electric vehicle ranges
A new biologically inspired membrane has enabled a battery with five times the capacity of the industry-standard lithium-ion design to run for the thousand-plus cycles needed to power an electric car. Lithium-sulfur batteries also have sustainability advantages.
Read the full article.

Image - Air Force unveils new B-21 Raider stealth bomber
Air Force unveils new B-21 Raider stealth bomber
The U.S. Air Force and Department of Defense, along with employees/developers from Northrop Grumman, hosted a big reveal of the B-21 Raider stealth bomber -- the first new, long-range strike bomber in more than 30 years -- on the night of Dec. 2, 2022.
Read the full article.

Image - Swiss Air Lines covering entire Boeing 777-300ER fleet with sharkskin film
Swiss Air Lines covering entire Boeing 777-300ER fleet with sharkskin film
Swiss International Air Lines is equipping its entire Boeing long-haul fleet with fuel-saving AeroSHARK exterior film. It's the first passenger airline worldwide to use the innovative surface technology developed by Lufthansa Technik and BASF.
Read the full article.

Image - First Look: All-electric 2024 Chevrolet Silverado pickup aims for 400 miles per charge and a lot of utility
First Look: All-electric 2024 Chevrolet Silverado pickup aims for 400 miles per charge and a lot of utility
Chevrolet's first all-electric pickup will wear the nameplate of its popular, full-size Silverado light-duty model -- a direct competitor to Ford's new Lightning F-150 EV -- and come in two variants. Details are scarce, but here is what we know so far.
Read the full article.

Image - Corvette 70th Anniversary Edition
Corvette 70th Anniversary Edition
Chevrolet is celebrating the 70th anniversary of its iconic Corvette -- the longest running nameplate of any car on the road today -- with special edition cars. Its 70th Anniversary Edition package boasts unique badging and features for 2023 Corvette Stingray 3LT and Z06 3LZ coupe and convertible models.
Read the full article.

Image - Top Product: Revolution in metal stamping -- Digital Sheet Forming
Top Product: Revolution in metal stamping -- Digital Sheet Forming
Desktop Metal has just launched Figur G15, the first commercial platform of its kind to shape standard sheet metal on demand directly from a digital design file using all-new, patent-pending Digital Sheet Forming (DSF) technology -- no stamping tools, molds, dies, or presses required. Imagine the savings!
Read the full article.

Image - Top Product: NSK develops world's fastest ball bearing for EV motors
Top Product: NSK develops world's fastest ball bearing for EV motors
Bearing manufacturer NSK claims it has created the world's fastest grease-lubricated deep-groove ball bearing for electric vehicle (EV) motors. The development includes special cage and materials design, along with a special grease.
Read the full article.

Image - Cummins creating industry-first fuel-agnostic internal combustion powertrains
Cummins creating industry-first fuel-agnostic internal combustion powertrains
Powertrains leader Cummins is taking a mix-and-match approach to creating the internal combustion engines of the future. Its new platforms will use engine blocks and core components that share common architectures but will be optimized for different low-carbon fuel types such as natural gas and hydrogen.
Read the full article.

Image - Top Tips: The metal injection molding advantage -- Don't waste 50% or more of your titanium or Inconel
Top Tips: The metal injection molding advantage -- Don't waste 50% or more of your titanium or Inconel
Smith Metal Products has outlined the cost advantage of using its metal injection molding (MIM) process over costly, high-performance metals requiring significant machining to achieve the final part geometry. Learn all about the MIM process, along with applications and material availability.
Read the full article.

Image - Top Education: 3D-printing design for industrial engineers -- No-cost course
Top Education: 3D-printing design for industrial engineers -- No-cost course
Experts at Xometry, the world's largest digital manufacturing marketplace, have created an on-demand course so you can learn about the various 3D-printing processes, as well as design tips that you can implement when creating 3D models for use with additive manufacturing processes. "Principles of 3D Printing Design for Industrial Engineers" features videos, quizzes, and more to help guide you from your initial concept to a finished 3D-printed product.
Learn more.

Image - Top Product: Replace traditional fasteners -- 50+ retaining ring applications
Top Product: Replace traditional fasteners -- 50+ retaining ring applications
The benefits of a Rotor Clip Retaining Ring are simple: The ring is made from less material than traditional fasteners, eliminating machined shoulders, threads, cover plates, and heat-formed studs -- so you save. Using a retaining ring to fasten your assembly instead of a traditional fastener not only reduces your costs, but also saves the environment. This quality part offers lot traceability. Want to know what you can do with a Rotor Clip Retaining Ring?
View more than 50 application examples.

Image - Top Product: In-wheel motor unit upgraded to carry 500 lb
Top Product: In-wheel motor unit upgraded to carry 500 lb
If you are a developer of mobile robots and the like, it may be worth your while to check out ElectroCraft. The motor and motion solutions provider has expanded its award-winning MobilePower wheel drive family with the MPW86, which features a high-torque-density brushless DC motor with a heavy-duty integrated planetary gearbox mounted inside the hub of a lightweight aluminum wheel with custom tread. The MPW Wheel Drive combines optimum performance with high efficiency, quiet operation, and long life -- and now it can handle heavier loads.
Read the full article.

Image - Top Materials: All about the ceramic matrix composites in GE's adaptive cycle engine for F-35 fighter jets
Top Materials: All about the ceramic matrix composites in GE's adaptive cycle engine for F-35 fighter jets
GE has provided details of using ceramic matrix composites (CMCs) in the XA100 adaptive cycle engine for the Lockheed Martin F-35 jet fighter. The new engine can switch between high-thrust and high-efficiency modes. The CMC super materials have helped create an engine "with 25% better fuel efficiency, 10%+ better thrust, and significantly more thermal management capability." CMC components can withstand more heat, weigh far less than metal ones, and are stronger and longer lasting.
Read this informative GE blog.

Most popular last issue

Image - Airbus RACER copter-plane prototype aims for first flight
Airbus RACER copter-plane prototype aims for first flight
Airbus is making progress on final assembly of the high-speed RACER prototype rotorcraft, which features an innovative box-wing design, a combination of a traditional main rotor and lateral rotors, hybrid metallic-composite airframe, and an air speed of almost 250 mph.
Read the full article.

Image - World-class single- and multi-axis stages
World-class single- and multi-axis stages
BUILT IN THE USA from parts imported from Taiwan and elsewhere, HIWIN's single- or multi-axis motion systems using ballscrew-driven or linear motor stages combined with direct drive rotary tables are perfect for prototyping and small-run custom applications. Components, drives, controllers, brackets, and cable chains are included. Contact us to get started on your design.
Learn more.

Image - New Standard Parts Handbook from JW Winco
New Standard Parts Handbook from JW Winco
JW Winco's printed Standard Parts Handbook is a comprehensive 2,184-page reference that supports designers and engineers with the largest selection of standard parts categorized into three main groups: operating, clamping, and machine parts. More than 75,000 standard parts can be found, including the most popular sellers and brand new products such as toggle clamps, shaft collars, concealed multiple-joint hinges, and hygienically designed components (including ones made of metal-detectable plastics or antibacterial materials).
Get your Standard Parts Handbook today.

Videos+: Technologies and inspiration in action
Pilot recounts tales of SR-71 Blackbird
The SR-71 reconnaissance aircraft flew missions around the globe from 1966 to 1998 at speeds above Mach 3 and altitudes of 85,000 ft or more. Although its many contributions to national security will never be fully revealed to the public, the Skunk Works marvel holds world aviation records for its speed and altitude. In this interview with former SR-71 pilot Col. Buzz Carpenter, you'll hear a first-hand account of the aircraft's power and majesty.
View the video. An oldie but goodie.

Video Image
Bipedal robot sets 100-m dash droid record
Cassie the robot, invented at the Oregon State University College of Engineering, snagged a Guinness World Record for the fastest 100 meters by a bipedal robot: 24.73 sec. An especially difficult challenge was getting the robot to start from a free-standing position, run, and then return to the free-standing position without falling, but the OSU team figured it out using targeted mechanical hardware design and advanced AI for control.
View the video.

Video Image
What's a magnetic GHOST fastener?
PEM® GHOST™ Fastening Technology from PennEngineering uses a fully concealed pinch-lock mechanism to create a secure and sleek lock with zero visible evidence of disassembly once engaged. Using a magnetic release tool on the concealed fastener actuates the internal components, unlocking the pinch-lock grip and instantly releasing the pin from the fastener. From automotive interiors to access control systems, this clever fastening tech is adaptable to many applications.
View the video.

Video Image
What's a rotating detonation rocket engine?
According to Capt. Tylor Rathsack, Deputy Branch Chief, Rocket Propulsion Div., Air Force Research Lab, a rotating detonation rocket engine uses detonation instead of deflagration (slow, predictable burning) to burn fuel -- a whole new ballgame for rocket design.
View the video.
Still interested? View Rathsack's 9-min. presentation.

Video Image

New products

Electrical/Electronics
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