Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
June 06, 2023Volume 19 Issue 21


Image - Stuck on Coil Springs?
Stuck on Coil Springs?
Smalley Wave Springs can replace conventional coil springs while occupying only 50% of the space and providing the same force and deflection. Over 4,000 springs are available from stock in carbon and stainless steel, or utilize Smalley's No-Tooling-Cost™ manufacturing process on custom designs, available from .118" to 120".
Learn more. Free samples are available for testing.

In this issue of Designfax

  • Unleash the Kraken: NASA using Navy spinning device
  • MIT develops flexible breadboard for prototyping
  • Quantum compass for ship navigation
  • Aston Martin DB12: Super-slick Super Tourer
  • Motors: Understanding electric traction and steering
  • Toolbox: 7 ways to improve sheet metal parts
  • Quiet gearboxes for noise-sensitive applications
  • Servo vs. stepper motor systems
  • New inline fuse holder series
  • Electrical-erosion-resistant bearings for eAxles
  • Watertight LED lighted pushbutton in almost any color
  • Videos+: Technologies and inspiration in action
    • Robotic machining just got a whole lot better!
  • Most Popular Last Issue
    • 55 years ago: Armstrong survives training crash
    • Car parts: Aluminum scrap to parts in minutes
    • Liquid car fuels derived from solar power
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Aston Martin DB12 Super Tourer

News

Ford electric vehicle customers will get access to 12,000 Tesla Superchargers

Stratasys to combine with Desktop Metal to create 3D-printing powerhouse

NC State works out how the U.S. military could speed helicopter operations on the battlefield

In-car gaming launches with new BMW 5 Series business sedan



Image - Liquid Atomizing Spray Nozzles
Liquid Atomizing Spray Nozzles
EXAIR's FullStream Liquid Atomizing Nozzles have a full cone spray pattern for cooling, cleaning, washing and more. The right-angle design is compact, operates at up to 250 PSI liquid pressure. 1/4, 3/8 and 1/2 NPT. HollowStream Liquid Atomizing Nozzles are also available.
Learn more.

Feature articles
Unleash the Kraken: NASA using U.S. Navy spinning device to simulate spaceflight

A monster of a machine -- the U.S. Navy's Kraken, a device that can vigorously spin occupants like laundry churning in a washing machine -- is now allowing NASA scientists to study on Earth the disorientation that astronauts may encounter in space.
Read the full article.
Image -
Both types of hood are options for outdoor applications and protect against splashes and solid foreign objects. NEMA/UL types are 1, 2, 3R, 4, 4R, 4x, 12 and 13. Learn more.


Image - MIT researchers develop flexible breadboard for prototyping
MIT researchers develop flexible breadboard for prototyping
Researchers at MIT have created a flexible breadboard called "FlexBoard" that enables rapid prototyping of objects with interactive sensors, actuators, and displays on curved and deformable surfaces. This convenient design opens the door to more rapidly customizable interfaces.
Read the full article.

Image - Quantum compass tested for Royal Navy ship navigation in lieu of GPS
Quantum compass tested for Royal Navy ship navigation in lieu of GPS
A prototype quantum sensor with potential applications in GPS-free navigation, developed at Imperial College London, has been tested in collaboration with the Royal Navy -- an important step in bringing new quantum technologies out of the lab and into real-world settings.
Read the full article.

Image - Aston Martin DB12: Super-slick Super Tourer
Aston Martin DB12: Super-slick Super Tourer
Ever feel like you need to get your James Bond groove on? Aston Martin's new 671-hp DB12 Super Tourer could be just the ticket. Powerful, luxurious, dynamic, and easy on the eyes, it's a matured evolution of the DB 11 (with hints of the DBS) and a study in mixing high class and high performance.
Read the full article.

Image - Motors: Understanding electric traction and steering for autonomous robots, AGVs, and lift trucks
Motors: Understanding electric traction and steering for autonomous robots, AGVs, and lift trucks
Electrically driven vehicles, including warehouse and factory-floor trucks, hoists, pushers, tuggers, and various types of mobile robots, are clean, quiet, and more precise than hydraulic solutions and can handle loads up to 20,000 lb in some cases. Learn all about traction actuators from Allied Motion for these vehicles -- including discrete and integrated power wheels and electric steering solutions -- and design approaches and powertrain comparisons.
Read this informative Allied Motion article.

Image - Engineer's Toolbox: 7 ways to improve sheet metal parts
Engineer's Toolbox: 7 ways to improve sheet metal parts
When designing sheet metal components, there's a lot to consider: bends, reliefs, offsets, hems, holes, slots, tabs, and inserts -- not to mention material and finishing options. The engineers at Protolabs take a look at the different ways to improve sheet metal part design while creating cost-efficient components. Learn some great tips.
Read the full article.

Image - Quiet gearboxes for noise-sensitive applications
Quiet gearboxes for noise-sensitive applications
With the GP42-N series, Nanotec now offers low-noise planetary gearboxes for brushless DC motors and stepper motors with NEMA 17 flange (42 mm). The helical toothing allows the teeth to mesh gradually, resulting in a smoother transmission of forces so vibrations and noise are reduced. Since the planetary gears and the ring gear are made of top-of-the-line, wear-resistant plastic, the new gearboxes are also significantly quieter. Available in single- and two-stage versions with seven different reductions. Output torques from 0.8 to 4.9 Nm. Ideal for applications in medical devices and building automation.
Learn more.

Image - Servo vs. stepper motor systems
Servo vs. stepper motor systems
The engineers at Electromate have put together a solid comparative analysis of servo and stepper motor systems. Learn the advantages and disadvantages of each technology, including their construction, control systems, and feedback requirements. Cost and system complexities are also discussed, as well as a really interesting historical development timeline.
Read this informative Electromate article.

Image - New inline fuse holder series
New inline fuse holder series
Littelfuse has just announced the release of the 150520 Series Inline Fuse Holders product line, with fuses rated 600 VAC/VDC voltage at 20 amps in a 5 x 20 mm size. These convenient inline fuses are ideal for applications requiring supplemental circuit protection, including data centers, industrial HVAC, and power supplies. The 150520 provides 8-in. pre-stripped wire leads and preassembled fuse clips for quick installation.
Learn more.

Image - Electrical-erosion-resistant bearings for eAxles
Electrical-erosion-resistant bearings for eAxles
NSK now offers a greater range of options in anti-electrical-erosion technologies for bearings used in eAxles in all-electric and hybrid vehicles, and the company has completed performance evaluations. New options for eAxle bearings include insulating polymer coatings and conductive brushes, enhancing NSK's ability to respond to diverse customer requirements for electrical erosion and contributing to improved reliability and extended range of electric vehicles.
Learn more.

Image - Watertight LED lighted pushbutton in almost any color
Watertight LED lighted pushbutton in almost any color
OTTO now offers its LP9 RGB LED lighted pushbutton in nearly any color. These units offer full-button illumination and are available in a flush or raised style with a glossy or matte finish bezel. They feature positive tactile feedback, short behind-panel depth, and can withstand extreme shock and vibration.
Learn more.

Most popular last issue

Image - 55 years ago: Armstrong survives training crash
55 years ago: Armstrong survives training crash
On May 6, 1968, astronaut Neil A. Armstrong, then assigned as back-up commander for the Apollo 9 mission, took off on a simulated lunar landing mission in Lunar Landing Research Vehicle #1 at Ellington Air Force Base in Houston. He had been airborne about 5 minutes when he suddenly lost control of the first pure fly-by-wire aircraft.
Read the full article.

Image - Car parts: Aluminum scrap to high-strength parts in minutes
Car parts: Aluminum scrap to high-strength parts in minutes
A new manufacturing process developed by Magna, the largest manufacturer of auto parts in North America, and the Department of Energy's Pacific Northwest National Lab produces high-strength aluminum vehicle parts from scrap aluminum in minutes -- lowering costs and providing a more environmentally friendly process.
Read the full article.

Image - Liquid car fuels derived from solar power in a single step with artificial leaves
Liquid car fuels derived from solar power in a single step with artificial leaves
Researchers in the UK have developed a solar-powered technology that converts carbon dioxide and water into liquid fuels that can be added to a car's engine as drop-in fuel. The technology harnesses the power of photosynthesis to convert CO2, water, and sunlight into ethanol and propanol in a single step.
Read the full article.

Videos+: Technologies and inspiration in action
Robotic machining just got a whole lot better! All-electric force compensator for robotic sanding, grinding, and deburring
SUHNER's new end-of-arm EFC-02 active compliance system combines over a century of abrasives and material removal expertise with smart automation to deliver precise, constant force for robotic sanding, grinding, and deburring processes. The result is superior, consistent surface quality. EFC-02 is used for material removal or surface finishing -- even in tight or narrow spaces. It features simple robot programming for complex processes, Industry 4.0 functionality, and is fully compatible with angle grinders, orbital sanders, angle polishers, and straight grinders. Optional automatic changers for abrasives or belts are available.
Learn more and see how this new SUHNER innovation works.

New products

Electrical/Electronics
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Mechanical
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Motion
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