Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
July 02, 2024Volume 20 Issue 25


Image - Fastener Installation Equipment for <br>Pins, Threaded Inserts & Compression Limiters
Fastener Installation Equipment for
Pins, Threaded Inserts & Compression Limiters

SPIROL offers an expansive line of Fastener Installation Equipment -- from manual to fully automatic modules -- to install virtually any type of Pin, Threaded Insert or Compression Limiter. Our Application Engineers partner with you to review your application requirements and develop the best assembly solution to meet your objectives. Available with or without a custom fixture, optional enhancements can be added to increase productivity, improve product quality, optimize ergonomics, and reduce your total manufacturing costs!
View SPIROL's Comprehensive Line of Fastener Installation Equipment
Watch Videos of SPIROL's Installation Equipment in Action
Read Case Study: Clean Room Assembly of Surgical Tool

In this issue of Designfax

  • Don't blink: New Rubik's Cube record set by machine
  • Ford F-150 Lightning SuperTruck is #1 at Pikes Peak
  • UVA team makes NASA hypersonic breakthrough
  • Cadillac Optiq: New all-electric luxe compact SUV
  • Top Tech Tip: Choosing brush or brushless DC motors
  • Engineer's Toolbox: How to pin a shaft and hub assembly
  • New flat quarter-turn clamping fastener
  • Bellows and disc couplings with higher torque capacity
  • Compact rod motors: Effective linear thrust generation
  • Simplify your designs with slewing ring bearings
  • Jet valve for ultra-small dispensing
  • Videos+: Technologies and inspiration in action
    • What's all the talk about heat pumps?
  • Most Popular Last Issue
    • Bugatti Tourbillon: V16 with 3 e-motors = 1,800 hp
    • Glassy gels: New class of material created
    • NASA wind tunnel aircraft model travels globe
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Ford F-150 Lightning SuperTruck

News

Aston University researchers break world record again for data transmission speed

New research shows why you don't need to be perfect to get some jobs done in the long run

Meet DARPA's newest X-plane: XRQ-73 flying wing

Weird science: NIST researchers use cellphone compass to monitor glucose with amazing accuracy



Feature articles

Image - Don't blink: New Rubik's Cube solve record set by machine
Don't blink: New Rubik's Cube solve record set by machine
Mitsubishi Electric Corp. was recently awarded the GUINNESS WORLD RECORDS™ title for the fastest robot to solve a puzzle cube. Their machine was equipped with high-speed, high-precision factory automation equipment and control technology, including off-the-shelf rotary servo motors that you can buy today.
Read the full article.

Image - Ford F-150 Lightning SuperTruck is #1 at Pikes Peak
Ford F-150 Lightning SuperTruck is #1 at Pikes Peak
The all-electric Ford Performance F-150 Lightning SuperTruck made the fastest pass of all 61 competitors at the 102nd running of the Pikes Peak International Hill Climb on June 23, 2024. Competitors only get one run in the 12.42-mile uphill Race to the Clouds. The SuperTruck victory was hard-earned by driver Romain Dumas after experiencing a technical issue on the course.
Read the full article.

Image - UVA team makes NASA hypersonic breakthrough
UVA team makes NASA hypersonic breakthrough
What if the future of space travel were to look less like a rocket and more like a hypersonic jet plane? The world is a step closer since researchers in Virginia showed, for the first time, that airflow in supersonic combusting jet engines can be controlled by an optical sensor. The finding could lead to more efficient stabilization of hypersonic jet aircraft.
Read the full article.

Image - Cadillac Optiq: New all-electric luxe compact SUV
Cadillac Optiq: New all-electric luxe compact SUV
Cadillac saw a 5% increase in young buyers over the past five years, and the company wants to keep that trend rolling with the introduction of the all-new Optiq EV, which sports ample room for four, two electric motors, and luxury inside and out at a pretty reasonable price for a Caddy.
Read the full article.

Image - Top Tech Tip: Choosing between brush and brushless DC motors -- What are the tradeoffs?
Top Tech Tip: Choosing between brush and brushless DC motors -- What are the tradeoffs?
Designing a system that involves motion and performs as intended requires choosing the right motor. The most fundamental decision involves commutation type. In some cases, mechanically commutated brush motors provide the best solution for the budget. In other cases, only brushless DC (BLDC) motors will do. Allied Motion provides a comprehensive review of the technology, along with tips and tricks for choosing the right solution for a given application.
Read the whitepaper (no registration required).

Image - Engineer's Toolbox: How to pin a shaft and hub assembly properly
Engineer's Toolbox: How to pin a shaft and hub assembly properly
One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this informative SPIROL article.

Image - New flat quarter-turn clamping fastener
New flat quarter-turn clamping fastener
IMAO Fixtureworks has expanded its One-Touch Fastener lineup to include a new quarter-turn clamping fastener that features an innovative flat design and is ideal for clamping in limited spaces. The QCFC flat quarter-turn fastener features a recessed body that protrudes only 2 mm from the mounted surface, a knob that rests flush inside the body, visible ON and OFF markings for safety, and an audible click when fully turned to clamped or unclamped position.
Learn more.

Image - Bellows and disc couplings with higher torque capacity
Bellows and disc couplings with higher torque capacity
Ruland Manufacturing now offers bellows and double disc couplings with bore sizes up to 1-3/4 in. or 45 mm for use in systems with torque up to 1,400 in.-lb (158 Nm). High-torque applications in precision semiconductor, solar, conveyor, and factory automation applications often use these shaft sizes. Ruland disc and bellows couplings accommodate all forms of misalignment, are zero-backlash, and have a balanced design for reduced vibration at speeds up to 10,000 rpm.
Learn more.

Image - Compact rod motors: Effective linear thrust generation
Compact rod motors: Effective linear thrust generation
RDM-A Series rod motors from Akribis Systems are great for space-constrained applications requiring high motor forces and smooth linear motion. These compact motors feature a tubular design to distribute magnetic flux evenly along the circumference of the stator. They achieve continuous forces from 2.1 to 137.8 N and peak forces from 6.2 to 413.4 N. An air gap between the coil and magnet track enables non-contact axial linear movement and steady force production over the length of the stroke, and ironless construction ensures cog-free motion.
Learn more.

Image - Simplify your designs with slewing ring bearings
Simplify your designs with slewing ring bearings
According to Kaydon Bearings, "A slewing ring bearing has rolling elements designed to create a reactive moment within the bearing's dimensions envelope to oppose applied (overturning) moment load," so you can use one bearing instead of two, reducing the height requirements, and even improve performance. Slewing ring bearings can also simplify a drive system by utilizing gear teeth on the inner or outer race. Learn all about slewing ring bearings in this informative article.
Read the Kaydon whitepaper.

Image - Jet valve for ultra-small dispensing
Jet valve for ultra-small dispensing
DELO's DELO-DOT PN5 LV pneumatic jet valve is designed for microdispensing low-viscosity adhesives and other media in miniaturized applications. Thanks to its compact design, it also requires very little space to install in production systems. Interchangeable nozzles with different diameters and a flexible, adjustable plunger stroke ensure precise and reliable applications at different droplet sizes. Volumes of as low as 1 nl can be achieved, which corresponds to droplet diameters of 250 µm or less.
Learn more.

Most popular last issue

Image - Bugatti Tourbillon: V16 engine with 3 e-motors makes 1,800 hp and a lotta vroom
Bugatti Tourbillon: V16 engine with 3 e-motors makes 1,800 hp and a lotta vroom
The iconic W16 engine is out at Bugatti. The company's newest creation, the mid-engine Tourbillon, will be powered by an all-new 8.3-liter naturally aspirated V16 engine paired with three e-motors. In total, the Tourbillon will produce 1,800 hp and be filled with cutting-edge materials and technology.
Read the full article.

Image - Glassy gels: New class of material created
Glassy gels: New class of material created
Researchers have created a new class of materials called "glassy gels." They are very hard and difficult to break, despite containing more than 50% liquid. They are more efficient conductors of electricity than common plastics and hold promise for a variety of applications.
Read the full article.

Image - NASA wind tunnel aircraft model traveling the globe
NASA wind tunnel aircraft model traveling the globe
NASA and its international partners are using the same generically shaped wing design to create physical and digital research models to better understand how air moves around an aircraft during takeoff and landing. Using the same model worldwide ensures the aerospace community is getting accurate answers despite any differences in testing conditions or facilities.
Read the full article.

Videos+: Technologies and inspiration in action
What's all the talk about heat pumps?
Join Zack Nelson from his JerryRigEverything YouTube channel as he shares his experience with having the traditional AC and gas heating systems at his home in Utah replaced with heat pumps. See the installation and hear his experience. Heat pumps are suddenly a hot topic since info about government incentives for updating to more energy-efficient systems has made the rounds on social media.
View the video.

New products

Electrical/Electronics
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Mechanical
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Motion
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