Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
April 08, 2025Volume 21 Issue 14


Image - Injection Molded Desiccants Lead to Better Moisture Adsorption in Any Space
Injection Molded Desiccants Lead to Better Moisture Adsorption in Any Space
Injection molding enables large-scale production of precision desiccants with superior molecular sieve adsorption. Our technology maximizes moisture protection by utilizing 100% of your specified space for optimal performance.
Get the Spec Sheet
or speak with an AGM engineer at (520) 881-2130.

In this issue of Designfax

  • A military first: Chain gun switches ammo with button
  • Top Product: E-Z LOK threaded inserts for metal
  • Supersonic speed limit for strong metal bonding
  • Will Genesis make a muscle car? X Gran Coupe
  • ECOMO: A revolution for transformer energy efficiency
  • 8 top ways to wreck your coupling-driven system
  • Glass or plastic can't cut it? Try transparent ceramics
  • How do you drive multiple motors with a single VFD?
  • New contactless link magnetic couplings
  • Frameless BLDC motors for max system integration
  • Tech Tip: How to create quality STL files for 3D prints
  • Videos+: Technologies and inspiration in action
    • World's smallest pacemaker is activated by light
  • Most Popular Last Issue
    • U.S. Marines look into using electric seagliders
    • Audi RS Q8 performance: 631-hp luxe sport SUV
    • Copper gets superalloy-like strength
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Genesis X Gran Coupe Concept

News

How to charge electric vehicles 5x faster in subfreezing temps: U-M researchers figure it out

Researchers make solar cells from simulated Moon dust -- and they work!

11 consecutive years: Toyota is tops in automotive U.S. patent ranking

U.S. Marine Corps launches Attack Drone Team



Feature articles

Image - A military first: Chain gun switches ammo with push of a button
A military first: Chain gun switches ammo with push of a button
The next-gen M230 Link Fed Dual Feed Bushmaster Chain Gun from Northrop Grumman offers two ammunition feed paths for the first time for military manned vehicles. A dual-feed system gives operators the option to change between advanced ammunition rounds with the flip of a switch, delivering increased mission flexibility and lethality.
Read the full article.

Image - Top Product: E-Z LOK threaded inserts and kits for metal
Top Product: E-Z LOK threaded inserts and kits for metal
E-Z LOK™ inserts are ideal for repairing or reinforcing threaded holes in soft metals such as aluminum, magnesium, and cast iron. They will not back out or vibrate loose. Their pre-applied, microencapsulated adhesive begins to set immediately upon installation. Despite their firm hold while in use, these threaded inserts can also be removed with heat or a tool. In 2024, E-Z LOK purchased a new LOCTITE® machine to bring insert adhesive application in-house -- a solid improvement for a great product.
Read the full article.

Image - Supersonic speed limit for strong metal bonding pinpointed
Supersonic speed limit for strong metal bonding pinpointed
Faster isn't always better when it comes to high-speed materials science, according to new Cornell research showing that tiny metal particles bond best at a precise supersonic speed in industrial processes like cold spray coating and additive manufacturing.
Read the full article.

Image - Will Genesis make a two-door muscle car? X Gran Coupe Concept
Will Genesis make a two-door muscle car? X Gran Coupe Concept
Genesis, the luxury arm of Hyundai, demonstrated it's not afraid to buck the SUV trend and bring back a little old-school flavor with the introduction of the X Gran Coupe Concept car -- a ripped version of the G90 sedan. There's a companion X Gran Convertible Concept too.
Read the full article.

Image - Introducing ECOMO: Revolutionizing energy efficiency for transformers with the power of nature
Introducing ECOMO: Revolutionizing energy efficiency for transformers with the power of nature
ECOMO is ushering in a new era of energy efficiency for existing transformers. This innovative unit from Japan reduces power consumption by 5 to 15% for transformers and other electrical equipment by harnessing the natural properties of tourmaline and ferrite. Many users have achieved a return on investment in under two years, and an ROI calculator is available to estimate potential savings. Easy installation. Requires no external power source. Sound intriguing?
Learn more.

Image - 8 top ways to wreck your coupling-driven system
8 top ways to wreck your coupling-driven system
Engineers at Ruland Manufacturing Co. have compiled the eight best ways to consistently sabotage or damage your coupling-driven system -- and how to avoid these pitfalls in the future. Misunderstanding performance criteria such as misalignment, torque, or rpm can be all it takes to cause a critical and costly failure.
Read the full article.

Image - When glass or plastic can't cut it: Transparent ceramics solve critical design challenges
When glass or plastic can't cut it: Transparent ceramics solve critical design challenges
Complex designs are still possible when grinding and polishing Fused Silica or Sapphire. Ceramic properties such as wear, abrasion resistance, and strength of these optical materials can be a designer's dream solution when high temperatures or severe environments rule out standard optical glass or plastic. INSACO is a machine shop specializing in ultra-hard and extreme materials.
→ Contact Jackson Evans, Sales Engineer at INSACO jpe@insaco.com.
→ Learn more about INSACO materials and capabilities.

Image - How do you drive multiple motors with a single VFD?
How do you drive multiple motors with a single VFD?
According to KEB Automation, lots of automation systems use multiple motors to distribute loads, execute different tasks, or to optimize overall efficiency. One control strategy is to use a single variable frequency drive (VFD) for each motor, or you can drive several motors with only one VFD. But when do you use which tactic, and what are the pros and cons of each? Matt Sherman from KEB has got you covered with all the details.
Read the full article.

Image - New contactless link magnetic couplings use magnetic field to transmit torque
New contactless link magnetic couplings use magnetic field to transmit torque
Miki Pulley Magnetic Couplings are shaft couplings that transmit torque from one shaft to another using a magnetic field instead of a physical or mechanical connection. These Magnetic Couplings are non-contact and rely on the attraction and repulsion of magnetic poles to generate rotational power. The full product range can withstand significant misalignments and are silent, vibration-free, and do not generate thermal conduction. Design advantages include configurations that are versatile for use in various engagement angles and installations. Max transmittable torque is adjustable.
Learn more.

Image - Frameless BLDC motors for maximum system integration
Frameless BLDC motors for maximum system integration
Nanotec introduces the DKA series of high-performance, frameless BLDC motors designed for compact, efficient drive systems. Featuring a modular design with separate stator and rotor, these motors allow for a maximum level of system integration. Motor diameters from 25 to 115 mm are available with up to 7.8 Nm of torque and speeds to 10,000 rpm. By eliminating the need for couplings or additional mounting components, these frameless motors reduce material usage and assembly costs. Ideal for applications with limited space, including robotics, medical technology, and more.
Learn more.

Image - Tech Tip: How to create high-quality STL files for 3D prints
Tech Tip: How to create high-quality STL files for 3D prints
Have you ever 3D printed a part that had flat spots or faceted surfaces where smooth curves were supposed to be? You are not alone, and it's not your 3D printer's fault. According to Markforged, the culprit is likely a lack of resolution in the STL file used to create the part.
Read this detailed and informative Markforged blog.

Most popular last issue

Image - U.S. Marines look deeper into using all-electric seagliders
U.S. Marines look deeper into using all-electric seagliders
The U.S. Marine Corps Warfighting Lab has committed $10 million to a second-phase exploratory collaboration with Rhode Island-based REGENT Craft to pursue the development of all-electric seagliders for defense operations. The high-speed, ground-effect craft with retractable hydrofoils can take off and land on water, flying within one wingspan of the surface. It looks so cool and useful, but is it really an aircraft?
Read the full article.

Image - Audi RS Q8 performance: 631-hp luxury sport SUV
Audi RS Q8 performance: 631-hp luxury sport SUV
Audi has added a new model to the top of its 2025 Q8 lineup, and it is the most powerful production combustion model in the history of Audi Sport. The new RS Q8 performance SUV with a biturbo V8 combines impressive everyday usability, a super-luxe feel, and outstanding handling and acceleration. Car and Driver called it, "Lamborghini Urus performance at a huge discount."
Read the full article.

Image - Copper gets superalloy-like strength
Copper gets superalloy-like strength
Researchers from the U.S. Army Research Lab and Lehigh University have developed a groundbreaking nanostructured copper alloy -- one of the most resilient copper-based materials ever created -- that could redefine high-temp materials for aerospace, defense, and industrial applications.
Read the full article.

Videos+: Technologies and inspiration in action
World's smallest pacemaker -- tinier than a grain of rice -- is activated by light
Northwestern University engineers have developed a pacemaker so tiny that it can fit inside the tip of a syringe -- and be non-invasively injected into the body. Although it can work with hearts of all sizes, the pacemaker is particularly well-suited to the tiny, fragile hearts of newborn babies with congenital heart defects. Smaller than a single grain of rice, the pacemaker is paired with a small, soft, flexible, wireless, wearable device that mounts onto a patient's chest to control pacing. When the wearable device detects an irregular heartbeat, it automatically shines a light pulse to activate the pacemaker. These short pulses -- which penetrate through the patient's skin, breastbone, and muscles -- control the pacing. Designed for patients who only need temporary pacing, the pacemaker simply dissolves after it's no longer needed.
View the video.

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


Subscribe to DesignFax

For advertising opportunities contact:

John Holmes

jholmes@nelsonpub.com

Dan Beck

danbeck58@gmail.com
(518) 852-9624

Questions or comments about the eMagazine or articles? Contact us at: Designfax

www.designfax.net
PO Box 424, Alto, MI 49302

webteam@designfax.net
Privacy Statement