January 05, 2016 | Volume 12 Issue 01 |
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| ID/OD Retaining Ring Lock Spirolox Retaining Rings can operate in an internal and external groove at the same time. Install the ring in one groove and then compress the ring with the mating component into the second groove. When the grooves meet, the ring snaps into place creating a low cost, hidden, high strength, tamper-proof rotating joint. Over 6,000 rings are stocked from ¼" to 16" diameters in carbon and stainless steel, customs up to 120".
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| New High Precision Piezo Motion Controller MICROMO announces the DMC-30019 Single Axis Controller from PiezoMotor. The DMC-30019 is a customized controller/driver for use with Piezo LEGS® motors from PiezoMotor Uppsala AB (Sweden). The unit is built on the DMC-30000 Pocket Motion Controller Series, the latest generation single-axis motion controller from Galil Motion Control, Inc. With the Piezo LEGS® direct drive, motor size is significantly reduced and precision is gained by elimination of bulky and lashing mechanical parts.
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| Feature articles | Most popular article of the year: 3D-printed Shelby Cobra born from giant additive manufacturing machine (Wow!) It took six weeks for designers, engineers, and finish techs at Oak Ridge National Laboratory to put together a fully drivable 3D-printed Shelby Cobra replica. The bright blue sports car, a celebration of the racing car's 50th anniversary, was hurriedly prepared in the short term for a debut at the 2015 North American International Auto Show in Detroit this past January. In the long term, the feverish efforts produced a working lab on wheels that aims to become a plug-and-play testbed for new engine, fuel cell, and battery technologies.
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| Mike Likes: All-new CadMouse for CAD professionals Designed using extensive CAD-user input, the 3Dconnexion CadMouse is the first mouse made specifically for CAD professionals. It combines powerful, ergonomic hardware and smart, easy-to-use software. It features a dedicated, full-size middle mouse button; QuickZoom; a smart scroll wheel; an advanced laser sensor; a gesture/radial menu button; and optimally shaped PTFE feet. Power users will have the CadMouse in one hand and the 3Dconnexion wireless SpaceMouse Pro or SpaceNavigator in the other.
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| Top Product: Copper foam Copper foam from Goodfellow combines the outstanding thermal conductivity of copper with the structural benefits of a metal foam. These features are of particular interest to design engineers working in the fields of medical products and devices, defense systems and manned flight, power generation, and the manufacture of semiconductor devices. This product has a true skeletal structure with no voids, inclusions, or entrapments. A perennial Designfax favorite.
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| Top Product: High-hardness 3D-printing materials If your vision of the future is 3D printing your own high-hardness steel bearings right at your location on demand, your wish has been granted. A new development from the NanoSteel Company supports the market need for on-demand, on-site wear parts while addressing the current challenges in 3D printing of high-hardness parts. NanoSteel's powder alloy overcomes one of the major hurdles to achieving a high-hardness metallic part through additive manufacturing: the tendency to develop cracks during part builds. The company worked with a global process development partner to optimize processing of a proprietary NanoSteel alloy with a high volume fraction of borocarbide phases. This successfully produced a fully dense (99.9 percent) crack-free part with hardness values over 1000 HV, wear resistance comparable to conventionally manufactured M2 tool steels, and a uniform microstructure.
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| Top Product: Board-level do-it-yourself EMI shielding ProtoShield sheets from Tech-Etch are depth-etched with a checkerboard pattern for folding, so they can be easily formed into many diverse configurations. In the product-development stage, fully functional shields can be created in minutes with just a pair of scissors and a straight edge for folding. Offered in two sizes: standard (.25-in. squares) and metric (5-mm squares). Both versions are solderable and corrosion resistant due to nickel silver material. Shield prototypes can be directly soldered to the board, or shield clips can be used for easy mounting. Samples available.
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| Top Product: First instant hybrid cyanoacrylate adhesive Henkel has introduced Loctite 4090, a versatile, patented hybrid adhesive that combines the bond strength of a structural epoxy with the speed of an instant adhesive. This powerful combo delivers the first structural cyanoacrylate: an adhesive that offers rapid, high-strength bonding to a range of substrates along with impact and moisture resistance, and temperature resistance to 300 F. Versatile enough to solve both indoor and outdoor design and assembly challenges, the new tech greatly expands the capabilities of cyanoacrylates, especially in applications where traditional instant adhesives offer too little strength or are too brittle.
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| Mike Likes: Lightweight high-density zipper-fin heat sinks New zipper-fin heat sinks from Advanced Thermal Solutions (ATS) are protecting thousands of components from the dangers of excess heat at a lower cost than other high-fin-density heat-sink types. Zipper fins are machined from thin sheet metal, typically aluminum or copper, and are formed into custom shapes. Zipper-fin sinks can be designed with integral ducts to contain and optimize cooling airflow for LEDs as well as hot components in the telecom, datacom, military, and embedded electronics industries.
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| Videos+: Technologies and inspiration in action | GE engineers fire up mini 3D-printed jet engine Engineers at GE Aviation made a simple 3D-printed mini jet engine and then had it roar to life at 33,000 rpm. The backpack-size screamer was built over the course of several years to test 3D printing's capabilities with metal and high-strength, high-temperature alloys. "We wanted to see if we could build a little engine that runs almost entirely out of additive manufacturing parts," said Steve Grimm, the plant leader at the Additive Development Center outside Cincinnati, in a GE Reports interview. "This was a fun side project."
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Honda shows off motorcycle/car prototype Combining the open and engaging feel of a motorcycle with the dynamic handling of an automobile, the Honda Project 2&4 made its North American debut Nov. 17 at the 2015 Los Angeles Auto Show. The design is the winner of the company's in-house 2015 Honda Global Design Project. The Honda Project 2&4 is powered by the RC213V competition motorcycle engine, a 999 cc V-4 unit, originally developed for the world-class MotoGP motorcycle racing series and specially tuned for use on public roads. With a 14,000-rpm red line, the powerplant is mated to a six-speed dual-clutch transmission and delivers peak power of 212 hp at 13,000 rpm, and peak torque of 87 lb-ft. at 10,500 rpm. The body design and engine position were inspired by the legendary Honda RA272 Formula One racecar of 1965.
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