February 09, 2016 | Volume 12 Issue 06 |
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| Completely Updated New Full Line Catalog: Full of New Fasteners Micro Plastics introduces its new 300-page catalog #40 containing thousands of fastening solutions for engineers and product designers. Find hundreds of new problem-solving products, including Spacers, Washers, Clips, Clamps, Ties, Bushings, Screws, Nuts, Rivets, and Plugs. Micro Plastics specializes in Nylon threaded fasteners, but the company also offers extensive product lines for wire management and circuit board hardware. FREE samples are available upon request.
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| Feature articles | Supersize wind blades are 650 ft long A new design for gigantic blades almost two football fields long could help bring offshore 50-megawatt (MW) wind turbines to the United States and the world. Sandia National Laboratories' research on the extreme-scale Segmented Ultralight Morphing Rotor (SUMR) aims to design a low-cost offshore 50-MW turbine requiring a rotor blade more than 650 ft (200 m) long, two and a half times longer than any existing wind blade.
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| When collaborative robots on wheels come to the manufacturing floor When the first UR5 robot arrived at Scott Fetzer Electrical Group (SFEG), it was met with some skepticism but quickly named "Waldo," inspired by the popular "Where's Waldo" books featuring a friendly fellow that keeps appearing in new places amongst crowds of people. One day Waldo the robot would be bending sheet metal; the next day he would be performing pick-and-place tasks. SFEG, a manufacturer of electrical motors and components, has 14 easily programmable Universal Robots now that have optimized production by 20 percent.
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| Concrete with built-in de-icing could improve roadway safety University of Nebraska-Lincoln Professor of Civil Engineering Chris Tuan has added a pinch of steel shavings and a dash of carbon particles to a recipe that has literally been set in concrete for centuries. The new ingredients conduct enough electricity to melt ice and snow in the worst winter storms while remaining safe to the touch.
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| Cool Tools: Wireless comes to laser alignment Pinpoint Laser Systems has introduced the Microgage Wireless Laser Receiver, a convenient new option for use with the Microgage PRO Laser Alignment System, which brings the advantages of wireless technology to both routine and complex measurement and alignment tasks. Setup and operation are faster and easier, and the wireless working range has been expanded to 180 ft. The Microgage Wireless Laser Receiver is suited for checking many geometric alignments such as: equipment straightness, gantry flatness, machinery squareness, rail and guide parallelism, bore alignment, and more. And now you can connect four or more wireless receivers to your display.
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| Engineer's Toolbox: Piezo motor technology questions answered There's a new kind of piezo motor in town, and it's got legs. The Piezo LEGS® rotational motor is a direct-friction drive that provides precise motion without any mechanical play or backlash. There are no gears or transmission, so changing the direction of the motion will introduce no error. The simple Piezo LEGS motor is also extremely stiff. Find out the answers to frequently asked questions about this exciting new and evolving motor technology.
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| Springs: Lite Compression provides more options If you are looking for compression springs that offer responsive action under light load conditions, the Lite Pressure series from Lee Spring should have you covered. The Lite Pressure series is ideal when a relatively low spring rate or workable load is needed in dimensions not normally available in a conventional compression spring. This new product line expansion provides more spring choices with larger outside diameters and even-lighter pressure springs, with new springs in the 1-psi to 15-psi range with incremental choices in between. The springs are made of passivated and ultrasonically cleaned Stainless Steel type 316 for excellent corrosion resistance.
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| Plastics: Laser clear-to-clear plastic welding A new Laser Welding System from Dukane Corp. allows clear-to-clear plastic welding without the need of any laser-absorbing additives. This system incorporates a recently developed 2-micron laser with a greatly increased absorption by clear polymers and enables a highly controlled melting through the thickness of optically clear parts. A new beam delivery system integrates both a programmable multi-axes servo gantry and a scan head, supported by proprietary LaserLinQ software, which harmonizes the action of both components moving the beam. This assures highly precise and controllable beam delivery when welding mid-size and large components. LaserLinQ also provides users with the ability to break complex weld patterns into separate geometric segments, modify each segment independently, and assign different welding parameters to each segment. Markets include medical, auto, aero, appliance, OEM, and more.
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| Machine Building: Tiny drives show their muscle Siemens has just released its popular Sinamics G120C drive in AA size, which replaces the previous G120C frame size A in power ratings up to 2.2 kW (3 hp), including communication variants for USS, PROFIBUS, PROFINET, and Ethernet/IP. Offering high power density in a smaller footprint, the new "tiny drive" offers fully compatible replacement for the equivalent power ratings on the previous version. Typical applications include smaller test stands, mixers, conveyors, fans, pumps, compressors, and basic production machinery.
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| Motors: AutoTune dynamically tunes motors for you AutoTune technology on Texas Instruments' DRV8880 and DRV8881 devices eliminates the time-consuming, iterative process of manual tuning 24-V stepper motors, saving weeks or even months of design time. This on-chip intelligence dynamically monitors the motor's performance under varied conditions over its lifetime and adjusts decay settings appropriately. This functionality makes it possible to develop motors that run quietly and efficiently despite changes in motor properties, supply voltage, load, and torque.
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| Most popular last issue |
| Can incandescent bulbs make a comeback? Incandescent bulbs have always suffered from one major problem: More than 95 percent of the energy that goes into them is wasted, most of it as heat. That's why country after country has banned or is phasing out the inefficient technology. Now, researchers at MIT and Purdue University may have found a way to change all that.
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| Navy-developed micro-UAV named POPULAR SCIENCE 'Best of What's New' The small glider called Close-in Covert Autonomous Disposable Aircraft (CICADA), developed by U.S. Naval Research Laboratory aerospace engineers, has been named '2015 Best of What's New - Aerospace' by POPULAR SCIENCE. The CICADA is a low-cost, GPS-guided micro disposable air vehicle that has no source of propulsion onboard. PopSci's highly anticipated list comes out annually at the end of each year.
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| Videos+: Technologies and inspiration in action | Anti-counterfeiting: Clever engineering hides one image inside another Scientists at the Ecole Polytechnique Federale de Lausanne (EPFL) in Switzerland have developed a printing algorithm that hides one image within another when printed onto metallic sheets. Two images are printed together using an inkjet printer so that only one image can be seen at a time from a given angle. The technique could one day be used as a security element in passports and printed money to prevent counterfeiting.
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Show and Tell: Making a 3D-printed Lightsaber Sean Charlesworth from Tested checks out a 3D-printed lightsaber hilt that was assembled from 14 individually printed pieces. Jacky "Valcrow" Wan, the designer of this model, also created a four-piece kit. All the files are available online. With some proper finishing work, it looks as good as the original prop.
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